2751002 - C12 THE GEARS DO NOT ENGAGE

Reverse gear cannot be engaged sometimes
Results of the tests
0CONTROL UNIT ERRORS CHECKAll OKProblems metOperation

Check that there are no control unit errors. In particular:

  • Lever switch error (any one of the 4 switches or the ECO/Normal switch)
  • Electromagnetic brake error (Selection solenoid)
Continue to Step 4Presence of one or more of the errors included in the list Continue to Step 1
1CHECKS ON FAULTS DETECTEDAll OKProblems metOperation
Check the faults according to the See Test   2127I  What to do for error in Selespeed control unit Continue to Step 2Connections faulty (Electromagnetic brake error) Repair/replace the wiringContinue to Step 2
The state displayed is not correct (Lever switch error - Lever check) Check the connections, continuity of the wiring and the gear leverContinue to Step 2
There is no change of state and/or the word 'ECO' is not displayed (Lever switch error - ECO button check) Check the button and wiringContinue to Step 2
2SOLENOID VALVE REPLACEMENTAll OKProblems metOperation
If there is an electromagnetic brake error and no faults are detected at the connections/wiring, replace Op.   2127C54  and check brake operationContinue to Step 3.
3AFTER THE CHECKS ON THE FAULTS DETECTEDAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persists Continue to Step 4
4GEAR LEVER CHECKAll OKProblems metOperation
Check that the gear lever is working properly following See Test   2127L  GEAR LEVER CHECK Continue to Step 5The lever states displayed are not correct Check the wiring and the switches/gear lever Repair/replace the part that is not working
There is no change of state and/or the 'AUTO' button is not displayed Check the switch and the wiring. Repair/replace the part that is not working
5OIL LEVEL CHECKAll OKProblems metOperation
Check the oil level as described in See Test   2127B  OIL LEVEL CHECK Continue to Step 7Level below the Max reference Top up the oil levelContinue to Step 6
Level above the Max reference Reduce to the Max levelContinue to Step 7
6CHECK FOR OIL LEAKSAll OKProblems metOperation
Check that there are no oil leaks as described in See Test   2127C  CHECK FOR OIL LEAKS Continue to Step 7Oil leaks detected in the clutch assembly Carry out the clutch bleeding procedure in active diagnosis using the ExaminerContinue to Step 7
Oil leaks detected in other parts of the hydraulic unit Replace/repair the parts concerned, and top up the oil levelContinue to Step 6
7OIL PRESSURE CHECKAll OKProblems metOperation
Check the amount of oil present and continue with the topping upCheck the oil pressure as described in See Test   2127D  OIL PRESSURE CHECK Continue to Step 9Pressure < 40 bar Continue to Step 8
8ELECTRIC PUMP OPERATION CHECKAll OKProblems metOperation
Check the correct operation of the pump as described in See Test   2127E  ELECTRIC PUMP OPERATION CHECK Continue to Step 9Voltage below 11 V Check the batteryContinue to Step 8
It is not possible to make gear changes from the lever Activate the 'clutch bleed' service from the Examiner Plus or Smart to activate the pumpContinue to Step 9
10CHECK THAT THE CLUTCH IS NOT DRAGGINGAll OKProblems metOperation
Check that the clutch is not dragging following See Test   2127K  CLUTCH DRIVE CHECK End of diagnosisThe clutch drags Replace the clutch mechanism Op.   1810A28  Continue to Step 11
11AFTER OPERATION ON CLUTCH KITAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persists Contact Technical Service for further information on the problem