2752403 - 1004D10 power unit (manual gearbox), removed, remove and re-build

Removing ( Refitting ) 1. Undo the fixing bolts (1a) and remove the engine flywheel shield (1b).
1. Open the protective cover.2. Undo the fixing nut (2a) and disconnect the starter motor electrical wiring (2b).

NameConnector
2bStarter' motor A20A

NameConnector
2bStarter' motor A20B

NameConnector
2bStarter' motor A20C
3. Disconnect the electrical connection for the speedometer sensor.

NameConnector
3Speedometer sensor K84
4. Undo the bolts (4a) fixing the starter motor (4b) and remove it.
1. Undo the fixing nut (1a) and the fixing bolts (1b) and remove the gearbox (1c).
Refitting ( Removing ) Fit the gearbox in the housing in the engine and tighten the fixing bolts and the nut to the recommended torque.

FasteningComponentØValue(daNm)
-BoltMANUAL GEARBOXM12 x 1.258

FasteningComponentØValue(daNm)
-NutMANUAL GEARBOXM12 x 1.258
Fit the starter motor in place and tighten the fixing bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltALTERNATOR ASSEMBLYM82.7
Connect the electrical connection of the speedometer sensor.

NameConnector
-Speedometer sensor K84
Connect the starter motor wiring.

NameConnector
-Starter' motor A20A

NameConnector
-Starter' motor A20B

NameConnector
-Starter' motor A20C
Close the starter motor wiring protective cover.Fit the engine flywheel shield and tighten the fixing bolts.