2752448 - 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner

Removing ( Refitting ) Disconnect the battery negative terminal. - 1048A10  air cleaner filtering element - replace - 5510C30  engine timing sensor - r+r - 4450B04  right front wheel r r - 5510C26  rpm sensor - r+r - 1092B40  air conditioner compressor/alternator drive belt - r + r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1032D12  timing system protective cover(s) - r + r - 7055A42  front grille - r+r1. Undo the fixing bolts (1a) and move aside the catch (1b) without disconnecting the control cable.2. Fit the tool (2a), complete with support mountings (2b).

NameCountry
2aCrossmember1.870.595.000

NameCountry
2bSupport mountings1.870.650.000
3. Fit the tools (3a) and (3b), then connect them to the tool fitted previously.

NameCountry
3aCrossmember1.860.851.003

NameCountry
3bVertical support1.871.001.300
Position a suitable bracket and anchor it to the power unit for support.1. Undo the retaining bolt.2. Move the coolant reservoir complete with pipes away from the working area.
1. Unscrew nuts (1a) securing the flexible block (1b) to the timing end engine mount and remove it.
1. Undo the fixing bolts (1a) and remove the rigid engine mount (1b).
1. Rotate the crankshaft until the reference on the driven pulley (1a) lines up with the reference on the cylinder head (1b) and the reference on the drive pulley (1c) lines up with the reference (1d) on the oil pump casing. 2. Undo the fixing nut (2a) and loosen the timing belt moving tensioner (2b).3. Prise off and remove the timing belt.
Refitting ( Removing ) 1. Before fitting the toothed timing belt, check that the references are lined up, making sure that the reference on the driven pulley (1a) lines up with the reference on the cylinder head (1b) and that the reference on the drive pulley (1c) is lined up with the reference (1d) located on the oil pump casing. If the reference marks do not line up, move both the crankshaft and camshaft very small amounts, until the marks line up.
1. Fit the toothed timing belt in its seating.2. Position the tool (2a) and using a torque wrench (2b) preload the timing belt moving tensioner (2c) and screw on the fixing nut (2d) without tightening.

NameCountry
2aAdaptor1.871.001.400

FasteningComponentØValue(daNm)
2c-MOBILE TIMING TENSIONER-(Preloading toothed timing belt moving tensioner) 0.7
Rotate the crankshaft through two revolutions and check that the references on the driven pulley and the drive pulley coincide with the fixed references on the cylinder head and the oil pump casing, respectively. 1. Measure the tension on the slack branch (1a) of the toothed timng belt using the special tool (1b).
Keep the measuring instrument's sensor at a distance of about 1 cm from the belt.

NameCountry
1bBelt tension measuring instrument1.871.001.500
2. Measure the tension on the taut branch (2a) of the toothed timing belt using the special tool (2b).
Keep the measuring instrument's sensor at a distance ofa bout 1 cm from the belt.

NameCountry
2bBelt tension measuring instrument1.871.001.500
Add together the values measured on the two branches of the toothed timing belt and check that the value is within the following parameters.

MeasurementValue
-Tension of toothed timing belt (Hz)160 - 210
3. Tighten to torque the nut securing the toothed timing belt moving tensioner.

FasteningComponentØValue(daNm)
3NutMOBILE TIMING TENSIONERM8 x 1.252.8 +/- 10 %
Fit in its seating the power unit rigid support and tighten the bolts to the specified torque.

FasteningComponentØValue(daNm)
-BoltENGINE MOUNT TIMING SIDEM10 x 1.256

FasteningComponentØValue(daNm)
-BoltENGINE MOUNT TIMING SIDEM8 x 1.252.2
Fit the flexible block in its seating and tighten the relevant nuts to the specified torque.

FasteningComponentØValue(daNm)
-NutFRONT RUBBER MOUNTSM10 x 1.255
Remove the power unit anchoring bracket fitted previously.Remove the tools supporting the power unit fitted previously.

NameCountry
-Crossmember1.870.595.000

NameCountry
-Support mountings1.870.650.000

NameCountry
-Crossmember1.860.851.003

NameCountry
-Vertical support1.871.001.300
Fit the coolant reservoir in its seating and tighten the fixing bolt.Position the bonnet catch in its seating and tighten the fixing bolts. - 7055A42  front grille - r+r - 1032D12  timing system protective cover(s) - r + r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1092B40  air conditioner compressor/alternator drive belt - r + r - 5510C26  rpm sensor - r+r - 4450B04  right front wheel r r - 5510C30  engine timing sensor - r+r - 1048A10  air cleaner filtering element - replace