2753087 - 7010A24 rear side door hinges - repair or replace with door removed

Removing ( Refitting ) To remove the top fixed hinge, proceed as described below. - 7040L42  sill plate connection of one front door (1), lh or rh - r r - 7040L40  front compartment scuff strip - r r - 7040H36  central trim lower element - r rWorking from inside the interior compartment, remove the top section of the seat belt and remove the access cap on the inner fixing bolt on the fixed hinge.1. Undo the inner fixing bolt.2. Undo the outer fixing bolt.3. Remove the top fixed hinge.
To remove the bottom fixed hinge, proceed as described below.
Before working on the Air Bag system, it is essential to carry out the following preliminary operations: (1) turn the ignition off and take out the key; (2) disconnect the battery termnals and insulate them; (3) wait at least 10 minutes before proceeding.
FOLLOW ALL THE RECOMMENDED SAFETY RULES (see assembly 5508C - AIR BAG SYSTEM).
 - 7040L42  sill plate connection of one front door (1), lh or rh - r r - 7040L40  front compartment scuff strip - r r - 7040H36  central trim lower element - r r - 7065A12  front seat belt (one), lh or rh, with pretensioner on wheel - r r1. Working in the interior compartment, undo the inner fixing bolt.2. Undo the outer bolts.3. Remove the bottom fixed hinge.
To remove the moving hinges onthe door and proceed as described below.1. Undo the retaining bolt.2. Remove the moving hinge.Proceed in the same way to remove the remaining hinge.
Refitting ( Removing ) To refit the moving hinges on the door, proceed as described below.Fit the moving hinge on the door and loosely tighten the bolt.Proceed in the same way to fit the remaining hinge. - 7010A14  rear side door - adjust centering and moulding - includes adaptation of hinges and seals on door compartmentTo refit the bottom fixed hinge, proceed as described below.Fit the bottom fixed hinge and tighten the fixing bolts to the specified torque.

FasteningComponentØValue(daNm)
-BoltREAR SIDE DOOR HINGESM8(Internal bodyshell side) 3.2

FasteningComponentØValue(daNm)
-BoltREAR SIDE DOOR HINGESM8(External bodyshell side) 3.2
If necessary touch-up the paintwork in the hinge area. - 7065A12  front seat belt (one), lh or rh, with pretensioner on wheel - r r - 7040H36  central trim lower element - r r - 7040L40  front compartment scuff strip - r r - 7040L42  sill plate connection of one front door (1), lh or rh - r rConnect the battery terminals.Check the operation of the Air Bag system using the Examiner or other diagnostic equipment. To refit the top fixed hinge, proceed as described below.Fit the top fixed hinge and tighten the fixing bolts to the specified torque.

FasteningComponentØValue(daNm)
-BoltREAR SIDE DOOR HINGESM8(Internal bodyshell side) 3.2

FasteningComponentØValue(daNm)
-BoltREAR SIDE DOOR HINGESM8(External bodyshell side) 3.2
Working from in the interior compartment, fit the access cap to the inner fixing bolt and put the upper section of the seat belt back in position.If necessary, touch up the paintwork in the hinge area. - 7040H36  central trim lower element - r r - 7040L40  front compartment scuff strip - r r - 7040L42  sill plate connection of one front door (1), lh or rh - r r