Removing
(
Refitting
)
- 7210E18 R.R. FRONT WINGCheck if any of the connected parts are
deformed by checking body alignment dimensions. Use appropriate measurement
tools (reference rigs, templates or gauges).Straighten the body if necessary.
1. Use a hacksawing machine to follow the cutting lines shown in
the figure.Remove the cut parts.
Use a rotary brush to remove
paint to gain access to the weld spots.Use a chamfering machine to remove the
weld spots shown in the figure.Drill out any weld spots not accessible
to the chamfering machine.Use a chisel and mallet to remove spots
drilled previously.Trim the cut edges from the car.Straighten the car edges using a mallet
and profiled stake.Use a grinding wheel to remove the spot
weld residues.Use a rotary brush to clean treated areas.1. Apply electroweldable paint to the edges of the bodyshell which
will be involved in the welding later on.
1. Trace the cutting lines on the replacement parts so that the
replacement side panel cover and the inner section can be correctly
fitted.2. Use a grinding wheel to remove the corrosion-proofing from around
the inner and outer edge of the parts.Apply electric weld paint finish to the
edges to be welded.
Refitting
(
Removing
)
1. Position the inner part of the side panel (1a) correctly on the
bodyshell and secure it in place using self-locking clamps (1b).2. Offer up the replacement side panel cover (2a) and secure it
to the inner part and to the bodyshell using self-locking clamps
(2b).Check the alignment and ensure the surrounding
gaps are even.3. Offer up the replacement front crossmember attachment flange
(3a) and secure it to the side panel using self-locking clamps (3b).
1. During the fitting operation, check that the tab (1a) for the
replacement part is positioned outside the box section, that the
tab (1b) is positioned inside the box section and that the lower
tab (1c) is positioned outside the box section. Check the alignment.
1. Use a MIG welder to fill weld the areas shown.2. Use a MIG welder to seam weld the areas shown in the figure.3. Use a spot welder to weld the inner section of the side panel
in the areas shown in the figure.
Correct any deformations in
the panel using a profiled stake and mallet.Use a grinding wheel to level the weldsUse a rotary brush to clean the newly-welded
areas.Apply rust-proofing to newly-welded areas.Seal the joint lines between the part and
the car. - 7210E18 R.R. FRONT WING
Removing
(
Refitting
)
- 7210E18 R.R. FRONT WINGCheck if any of the connected parts are
deformed by checking body alignment dimensions. Use appropriate measurement
tools (reference rigs, templates or gauges).Straighten the body if necessary.
