1004B13 POWER UNIT WITH MECHANIC TRANSMISSION - R.R. FOR MODELS WITH AIR-CONDITIONER AND FOUR-WHEEL DRIVE (SUV) - Fiat - PANDA - eLearn

169001456 - 1004B13 POWER UNIT WITH MECHANIC TRANSMISSION - R.R. FOR MODELS WITH AIR-CONDITIONER AND FOUR-WHEEL DRIVE (SUV)

) Position the vehicle on a lift.1. Move the protective cover away from the positive battery terminal.2. Undo the nut (2a) fixing the starter motor supply lead (2b) and the fuse junction unit supply lead (2c) and disconnect them from the battery.

	Description	Connector
2c	Battery	A001E

3. Undo the fixing nuts (3a) and disconnect the negative battery terminal (3b) and the positive terminal (3c).

	Description	Connector
3b	Battery	A001A

	Description	Connector
3c	Battery	A001B

4. Undo the nut (4a) securing the battery (4b) and remove it.

1. Remove the battery drip tray cover.2. Disconnect the electrical connectors for the engine management control unit.

	Description	Connector
2	Engine management control unit	M010A

	Description	Connector
2	Engine management control unit	M010B

3. Undo the fixing bolt (3a) and disconnect the earth lead (3b).

	Description	Connector
3b	Engine management control unit	M010C

1. Undo the bolts fixing the battery drip tray.2. Move the battery drip tray aside.3. Open the fastening clips (3a) and release the wiring (3b) from the battery drip tray.Remove the battery drip tray complete with engine management control unit.

Op. 1088B10 ENGINE COOLING TANK - R + R Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER Op. 5040A26 COMPRESSOR MOUNT - R R1. Release the air hose from the cold air intake.2. Undo the fixing bolts (2a) and release the retaining clip (2b).3. Remove the air filter casing complete with hose.

1. Undo the retaining bolts (1a) and remove the wheel (1b).Do the same for both wheels.

Op. 7055B54 UNDER-ENGINE GUARD - R R1. Undo the bolts securing the propeller shaft front coupling to the idler unit.

1. Undo nuts (1a) and remove front propeller shaft safety bracket (1b).

1. Undo nuts (1a) and remove central guard (1b) protecting the propeller shaft universal joint.

1. Unscrew the bolts securing the central propeller shaft mount.

1. Release the front part of the propeller shaft.

Position a suitable container for collecting the coolant.1. Working on the fastening clip (1a) disconnect the lower radiator hose (1b) and drain the system.

1. Remove the protective cover for the engine compartment junction unit (1a) and disconnect the electrical connection underneath (1b).

	Description	Connector
1b	Front/engine coupling	D004

2. Disconnect the electrical connections for the Lambda sensors.

	Description	Connector
2	Lambda sensor on catalyzer	K017

	Description	Connector
2	Lambda sensor on catalyzer - 2	K018

1. Disconnect the single-acting valve (1a) from the brake servo and move the pipe (1b) aside.

1. Open the retaining bands (1a) and the clip (1b) and disconnect the heater pipes (1c).

1. Remove the protective cap (1a) from the single fuel pipe breather valve (1b) and use the tool (1c) to discharge the fuel pressure.Collect the fuel in a suitable container.

	Description	Code	Function
1c	Connector for discharging fuel pressure	1.870.684.000	Discharge the pressure in the fuel system

1. Disconnect the fuel supply and recovery pipes.

1. Work on the throttle casing (1a) and disconnect the accelerator cable (1b).

1. Disconnect the reversing sensor switch electrical connection.

	Description	Connector
1	Reversing lights switch	I020

2. Undo nut (2a) and disconnect the earth lead on the gearbox (2b).

	Description	Connector
2b	Battery earth on engine	C002

1. Unscrew the adjustment fastening nut (1a) and disconnect theclutch cable (1b) from thrust bearing control lever (1c).

1. Prise up the gear selection and engagement cable (1b) swivel heads (1a).

1. Unscrew the fixing bolts (1a) for the mounting bracket for the gear selection and engagement cables (1b).Place the cables complete with mounting bracket at the side.

Raise the lift.1. Undo the bolt (1a) securing the exhaust manifold (1b).2. Undo the nut (2a) fixing the coupling for the exhaust pipe (2b) to the exhaust manifold.3. Undo the lower fixing nuts (3a) for the exhaust manifold heat shield (3b).

Op. 1076B11 FULL EXHAUST PIPING - R.R. FOR FOUR-WHEEL DRIVE MODELS1. Remove the fastening clip (1a) and release the brake fluid pipe (1b) from the suspension steering knuckle.Proceed in the same way on both sides of the vehicle.

1. Undo the nut.2. Fit the tool to release the steering heads.

	Description	Code	Function
2	Extractor	1.871.000.700	Head extraction

3. Release the steering heads from the wheel hub.4. Undo bolts (4a) and release front hub axle (4b) from shock absorber (4c).Proceed in the same way on both sides of the vehicle.

Vehicle left side.1. Open the joint boot fastening band.2. Release the driveshaft from the differential side joint.

Do the same on the right side of the vehicle as described above for the left side carrying out the following operation first:1. Undo the fixing nut (1a) and the fixing bolts (1b) and move the wheel arch liner (1c) aside.

1. Undo the retaining bolts (1a) and remove the timing dust cover (1b).

1. Unscrew the fixing bolt (1a) and bolt (1b) and remove the lower reaction link (1c).

Lower the vehicle.1. Undo the upper fastening bolts (1a) and remove the heat shield (1b) for the exhaust manifold.

1. Open the fastening band (1a) and disconnect the cooling system upper hose (1b) from the radiator.

1. Undo the fixing nuts (1a) and remove the exhaust manifold (1b) complete with catalytic converter.Remove the gasket.

1. Fasten the bracket to the crankcase to secure the chains later on.Use a hydraulic lift fitted with suitable chains and hooks.2. Secure the hooks to the brackets.

Lift up the power unit slightly ensuring that the cables are fully taut.1. Undo the bolt securing the engine support to the gearbox side flexible mounting.

1. Undo the nuts (1a) fixing the flexible mounting (1b) to the timing side engine support and remove it.

Manouevre the hydraulic lift carefully and remove the power unit moving it towards the engine compartment taking care not to damage the nearby components.Rest the power unit on a support.

Refitting ( Removing

) Manouevre the hydraulic lift slowly and position the power unit in the engine compartment taking care not to damage the nearby components.Place the flexible mounting in position and tighten the fixing nuts to torque.

	Value daNm	Fastening	Component	Ø
-	5	Nut	-	M10 X 1.25

Tighten the bolt fixing the gearbox side flexible mounting to the engine support to torque.

	Value daNm	Fastening	Component	Ø
-	8	Bolt	-	M12 X 1.25

Remove the hooks and the chains from the power unit.Remove the mounting brackets fitted previously from the power unit.Place the exhaust manifold complete with catalytic converter and gasket in position.Tighten the upper nuts fixing the exhaust manifold to the cylinder head and check the torque.

	Value daNm	Fastening	Component	Ø
-	-	Nut	Cylinder head	M8

Connect the upper hose for the cooling system to the engine cooling radiator and renew the fastening band.Fit the heat shield on the exhaust manifold and tighten the fixing bolts to torque.

	Value daNm	Fastening	Component	Ø
-	0.9	Bolt	Exhaust manifold	M6

Raise the vehicle.Position the lower reaction link in its seat and tighten the bolt securing it to the gearbox to torque.

	Value daNm	Fastening	Component	Ø
-	8	Bolt	Gearbox side	M12 X 1.25

Tighten the bolts securing the lower reaction link to the beam to torque.

	Value daNm	Fastening	Component	Ø
-	8	Bolt	Beam side	M12 X 1.25

Op. 7055B54 UNDER-ENGINE GUARD - R RTighten the bolts securing the propeller shaft front coupling to the rear drive idler unit.

	Value daNm	Fastening	Component	Ø
-	4	Bolt	-	M8

Fit the front safety bracket in its seat and tighten the nuts.Tighten the bolts securing the central propeller shaft mount/bearing to torque.

	Value daNm	Fastening	Component	Ø
-	5	Bolt	-	M10 X 1.25

Tighten the nuts securing the central guard protecting the propeller shaft universal joint.

Replace the grease inside the driveshafts and the differential housing.

Connect the driveshafts to the gearbox securing the boots with the bands.

	Description	Qty.	Component	Type	Classification
-	TUTELA	100g	-	MRM ZERO	Grease

Place the front hub steering knuckle in position on the shock absorber and tighten the fixing bolts to torque.

	Value daNm	Fastening	Component	Ø
-	7.5	Nut	-	M10 X 1.25

Fit the steering head in its seat and tighten the nut to torque.

	Value daNm	Fastening	Component	Ø
-	4	Nut	-	M10 X 1.25

Fit the timing dust cover and tighten the retaining bolts.Tighten the wheel arch bolts.Secure the brake fluid pipe to the support. Op. 1076B11 FULL EXHAUST PIPING - R.R. FOR FOUR-WHEEL DRIVE MODELSFit the transmission swivel head bracket in its seat.

	Value daNm	Fastening	Component	Ø
-	3	Bolt	-	M8

Fit the gear selection and engagement cable swivel heads in their seat in the idler unit.Fit the cables mounting bracket and tighten the fixing bolts.Connect the clutch cable to the thrust bearing control lever and tighten the fixing nut.Connect the reversing sensor electrical connection.

	Description	Connector
-	Reversing lights switch	I020

Connect the earth lead to the gearbox and tighten the nut.

	Description	Connector
-	Battery earth on engine	C002

Fit the accelerator control cable in the housing on the throttle casing.Connect the fuel vapour supply and recovery pipes.Connect the heater pipes to the housings in the bulkhead and renew the fastenings with the bands.Connect the single-acting valve to the brake servo.Connect the electrical connection for the engine compartment junction unit and fit the protective cover.

	Description	Connector
-	Lambda sensor on catalyzer	K017

Connect the electrical connections for the Lambda sensors.

	Description	Connector
-	Lambda sensor on catalyzer - 2	K018

Op. 5040A26 COMPRESSOR MOUNT - R R Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY Op. 1088B10 ENGINE COOLING TANK - R + RFit the upper hose for the cooling system to the engine cooling radiator and renew the fastening band.Tighten the bolts securing the propeller shaft front coupling to the rear drive idler unit.

	Value daNm	Fastening	Component	Ø
-	4	Bolt	-	M8

Fit the front safety bracket in its seat and tighten the nuts.Tighten the bolts securing the central propeller shaft mount/bearing to torque.

	Value daNm	Fastening	Component	Ø
-	5	Bolt	-	M10 X 1.25

Tighten the nuts securing the central guard protecting the propeller shaft universal joint.Fit the wheels in place and tighten the bolts to torque.

... DATA ERROR - CROPPED TEXT \| Ошибка данных - Текст обрезан ...