2751655 - E7051 ROBOTIZED GEARBOX - Description (Smart gearbox)

Description

The design of the MTA transmission system for the C514 gearbox fitted on the 1.2 petrol version automates the controls for the clutch and gear lever for a conventional manual gearbox through electro-hydraulic type power assistance.

This system:

  • Improves the performance of components of manual mechanical transmission.
  • Avoids the need for the driver to control the clutch pedal and conventional gearchange control.
  • Improves driving safety by the control which prevents driver errors and prevents incorrect manoeuvres of the transmission system.
  • Offers the driver a more advanced vehicle interface.
  • Is a hydraulic power assistance for the gearbox and clutch which preserves all the advantages of a dry clutch and mechanical gearbox (weights, strength and reliability, low energy consumption).
  • Simplifies use and reduces driving fatigue, especially in cities.
  • Ensures comfortable or sporty gear changes thanks to the assistance by advanced control logic.
  • Does not have a clutch pedal in the interior compartment, and the control lever is replaced by electrical 'Up/Down/Neutral/Retro' controls.
  • It can enable automatic gearchange management in 'AUTO' mode (by the driver) in two different logics (ECO/NORMAL).
SEMIAUTOMATIC MODE (MANUAL): the driver manages gear engagement via the lever located in the dashboard.AUTOMATIC MODE (AUTO): the decision to change gears is delegated to the electronic system, in accordance with two strategies, the first aiming for driving comfort (NORMAL), the second aiming to limit fuel consumption (ECO).The signals that allow the operation of the system reach the control unit via the CAN (Controller Area Network) and can be grouped together in two main sub-systems, one which includes the data coming from the gearbox area that makes it possible to identify the position of the engagement, the selection, the clutch, the hydraulic kit operating pressure, in addition to the clutch rotation speed, the other which includes all the signals coming from the vehicle systems (e.g. engine, braking system) and which contribute to defining ghe gear change in a way that it precise and can be repeated.The simple request from the lever for a higher gear (by moving the lever towards the '+' symbol) or a lower gear (by moving the lever towards the '-' symbol) allows sporty and fast or smooth and comfortable gear changes to be made.This operating logic is also activated in automatic mode: in this way it is possible to produce a personalized driving style that has smooth driving or saving fuel, especially in urban traffic as the main ojective.These objectives are reached thanks to the implementation of the change by means of a hydraulic system capable of managing the speed of the gear change or the comfort without compromise thereby always ensuring maximum system performance.Having started the engine, pressing the brake pedal confirms the presence of the driver in the driving seat to the system and allows the engagement of first or reverse gear or, on a slippery surface, second gear for setting off.In addition, to guarantee safety and prevent undesired gear change requests, with the engine running, if one of the doors is opened and the driver leaves the driving seat (releasing the accelerator or brake pedal is interpreted as abandoning the vehicle) the system engages neutral.The system anticipates errors that could damage the engine or the gearbox not accepting requests from the driver and signalling the situation by means of warning messages in the multifunction display, the malfunction warning light and two tone horn to advise of emergency situations or remind the driver of a manoeuvre that is not permitted.There are two operating logics available in automatic mode: normal and economy. The use of the former has driving comfort as its aim without adversely affecting the driver's request for snappy gear changes in all conditions, whilst for the economy logic the aim is to achieve the longest gear for the vehicle conditions to ensure that fuel consumption is contained whilst maintaining driveability and driving comfort at maximum levels.In both logics the system lengthens the rotation speed with the engine supplying the maximum torque or power to the higher ratio. When using this mode the system is also capable of recognizing the gradient of the road: a software algorhithm recognizes the increase in gradient and modifies the gear change point so that the compromise between the driver's requirements, the road conditions and the situation of the vehicle (speed and engine rpm) is always optimum.Another feature of the system is recognizing the deceleration of the vehicle and adapting the downwards shift depending on the level of deceleration: in this way in manual mode the system allows a downwards shift when in sports mode the driver request a lower gear to take a curve briskly and in automatic mode it anticipates the downshift to allow the driver to have the most suitable gear available to maintain the comfort level or fuel saving requested.