2752600 - 1060F30 fuel delivery manifold - r r

Removing ( Refitting ) Disconnect the battery negative terminal.1. Disconnect the electrical connection from the air flow meter.

NameConnector
1Air flow meter K41
2. Loosen the band and disconnect the air inlet hose to the turbocharger.
1. Remove the air filter (1a) complete with air flow meter (1b) by releasing from the underlying pins and then from the rear fastenings.
1. Disconnect the electrical connection from the fuel pressure regulator.

NameConnector
1Fuel pressure regulator N77
1. Disconnect the electrical connection from the fuel pressure sensor.

NameConnector
1Fuel pressure sensor K83
1. Disconnect the pipe from the fuel injectors to the fuel manifold, single fuel manifold pipe side.2. Undo the bolts (2a) and move aside the pipe carrier channel (2b) as far as necessary.3. Undo the connectors (3a) and remove the pipes from the fuel manifold to the fuel injectors (3b).
Use new pipes from from fuel manifold to injectors upon reassembly.
1. Undo the connectors (1a) and remove the pipe from the pressure pump to the fuel manifold (1b).
When refitting, fit a new pipe from the pressure pump to the fuel manifold.
2. Loosen the band and disconnect the fuel return pipe from the pressure pump, pressure pump side.
1. Undo the bolts (1a) and remove the single fuel manifold pipe (1b) complete with fuel pressure regulator (1c) and fuel pressure sensor (1d).
Refitting ( Removing ) Fit the single fuel manifold pipe complete with fuel pressure regulator and fuel pressure sensor in place then tighten it using the bolts.1. Connect the fuel return pipe from the pressure pump and tighten the band.2. Place the pipe from the pressure pump to the single fuel manifold back in its housing and fix it using the connectors without tightening them. 3. Tighten the connector for the pipe from the pressure pump to the single fuel manifold to the recommended torque using a suitable spanner.

FasteningComponentØValue(daNm)
3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM12(Pressure pump side) 2.3 ÷ 2.5
4. Tighten the connector for the pipe from the pressure pump to the single fuel manifold to the recommended torque using a suitable spanner.

FasteningComponentØValue(daNm)
4ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14(Fuel manifold side) 2.7 ÷ 2.9
1. Fit the new pipes from the fuel manifold to the injectors in their seats and secure them using the connectors without tightening them.2. Tighten the connectors for the pipes from the fuel manifold to the injectors, injector side, to the recommended torque using a suitable spanner.

FasteningComponentØValue(daNm)
2ConnectorFUEL MANIFOLD LINE TO INJECTORSM12(Injector side) 2.3 ÷ 2.5
3. Tighten the connectors for the pipes between the fuel manifold and the injectors, fuel manifold side, to the recommended torque using a suitable spanner.

FasteningComponentØValue(daNm)
3ConnectorFUEL MANIFOLD LINE TO INJECTORSM14(Fuel manifold side) 2.7 ÷ 2.9
Clean the threaded seats for the above-mentioned pipe on the manifold and the injectors using heptane.
4. Fit the pipe holder duct (4a) in place and secure it using the bolts (4b).5. Connect the pipe from the injectors to the fuel manifold.
Connect the electrical connection to the fuel pressure sensor.

NameConnector
-Fuel pressure sensor K83
Connect the electrical connection to the fuel pressure regulator.

NameConnector
-Fuel pressure regulator N77
Fit the air filter complete with air flow meter in place.Connect the air intake sleeve to the turbocharger, air flow meter side, and tighten the band.Connect the electrical connection to the air flow meter.

NameConnector
-Air flow meter K41
Connect the battery negative terminal.