184000350 - INTRODUCTION - CLIMATE CONTROL - MISCELLANEOUS

INTRODUCTION

This vehicle is equipped with two passenger compartment climate control systems:

  • manual climate control
  • dual zone climate control system
The climate control system allows the properties of air taken into the passenger compartment (temperature, humidity) to be changed.

The difference between both system types, i.e. manual and automatic, lies solely in the way the system is managed:

  • manual climate control: the user adjusts certain air temperature, distribution and flow settings. These remain the same until they are re-adjusted by the user
  • automatic climate control system: the user can set parameters and instruct the system to manage them automatically. The user retains the ability to manage the system, if required.
The automatic climate control system fitted to this vehicle is dual zone (driver zone and front passenger zone), i.e. the system is equipped with dual controls for the driver and passenger. It is able to manage the settings of both users by altering air temperature and distribution (flow rate cannot be adjusted differently for both areas) with a certain degree of independence.

MANUALLY OPERATED CLIMATE CONTROL

The figure below depicts the manual climate control system
1 Air mixer control wheel2 Air speed selection knob3 Passenger compartment air distribution selection wheel4 Recirculation selection knob5, Rear window demister activation key6, Compressor activation keyBoth main controls are coaxial rotor type, i.e. they consist of an outer rotating wheel and an internal knob that allows two different settings.

Operating strategy

The manual air condition allows the user to manage passenger compartment air temperature and intake by mean of the control wheels and knobs.

The following parameters/functions can be modified manually:

  • Temperature
  • Distribution pattern to 5 settings
  • Fan speed.
  • Compressor enabled
  • Demist/defrost function.
  • Recirculation.
Air mixing, distribution and circulation commands are directed from the knobs to the climate control system casing via flexible cables (bowden cables).To prevent the evaporator from freezing if the compressor is activated with zero passenger compartment air fan speed, the fan is operated automatically at the first speed.The enablement supplied by the demisting sensor constitutes another limitation. This sensor detects ice formation on the evaparator and thus disables the compressor to prevent the evaporator from freezing.

AUTOMATIC CLIMATE CONTROL

This system may be managed automatically by an electronic control unit known as the ''Climate Control System Node'' (NCL) that is responsible for maintaining climate control system settings entered by the user (or users) unchanged.The NCL is connected to the B-CAN network of the vehicle electrical system.The NCL is built into the climate control system panel installed in the middle of the instrument facia.The following figure depicts the back of the control unit showing connections to the electrical system and then the connector pin out.
40 pin connector
PINOPERATION
01CAN L line
02CAN H line
03N.C.
04Heated rear windscreen operation
05Fan control
06N.C.
07Solar radiation sensor supply
08Frost sensor
09Right VENT treated air temperature sensor
10Left solar radiation sensor
11.Analogue earth
12.Open recirculation control
13Heated rear window led
14Hazard warning light led
15Hazard warning light control
16Misting sensor
17Left FLOOR treated air temperature sensor
18Left VENT treated air temperature sensor
19Right solar radiation sensor
20Right FLOOR reated air temperature esnsor
21Compressor control
22Closed recirculation control
23N.C.
24Right mixer actuator shared
25Left mixer actuator feedback
26Right mixer actuator feedback
27Right distribution actuator feedback
28Left distribution actuator feedback
29Fan feedback
30Battery power supply
31External 5v supply
32Left mixer actuator control
33Right distribution actuator shared
34Right distribution actuator control
35Right mixer actuator control
36Left distribution actuator control
37Left mixer actuator shared
38Left distribution actuator shared
39Signal + key
40Electronic earth
If the control unit or one of the actuators are replaced, the flap positions must be initialised using an Examiner.

Operating strategy

The following figure depicts the front of the control panel:
1, Driver AUTOmatic mode key2, Passenger AUTOmatic mode key3, Wheel for modulating driver side temperature4, Wheel for modulating passenge side temperature5, Driver side air distribution selection keys6, Passenger side air distribution selection keys7, Display8, Air flow adjustment keys9, MONO zone mode selection key10, Compressor activation key11, Recirculation key12, Control unit OFF key13, MAX DEF key14, Rear window defrost on key15, Passenger compartment air temperature sensor16, Hazard key

The management control unit is capable of producing and maintaining the desired comfort in two areas of the passenger compartment by controlling the following parameters and functions:

  • Air temperature at the driver/passenger vents;
  • Speed of the fan (varies continuously);
  • Air distribution;
  • Compressor engagement;
  • Recirculation;

The following parameters/functions can be modified manually:

  • Driver/passenger side temperature
  • Fan speed.
  • Distribution pattern via 5 positions (driver/passenger side)
  • Compressor.
  • Demist/defrost function.
  • Recirculation.
Manual selections always take precedence over automatic selections and are stored until the user deliberately cancels the command, allowing the automatic device to take control over the relevant function.The manual setting of a function does not adversely affect the control of other functions set to automatic, in particular, the control of the temperature is always automatic when the system is running.All the buttons have dual functions (ON/OFF) including the recirculationThe function is enabled after the button is pressed.The pressing of a button is only recognized after the previous button has been released.

Operating status display

Climate control system operating status is shown through LEDS and DISPLAYS.

  • RECIRCULATION function: key with car outline and amber led indicates recirculation function on when lit A symbol on the display also showing the car and an arrow indicating recirculation status;
  • Compresor Enablement Function led: key with snowflake symbol and amber led and logo on display indicating Compressor status.
  • AUTO/FULL AUTO ( messages on driver and passenger side displays): indicate that all functions are managed, zone by zone, by the control system. The FULL icon goes out if there is at least one manual Flow rate, Distribution, Compressor or Recirculation command. The FULL AUTO icon (or the AUTO icon if FULL is already off) goes out if the system is not capable, due to specific manual operations, of guaranteeing the required temperature for the zone being reached/maintained.
  • MAX DEF function LED: key with amber led, indicates MAX DEF function on, when lit.
  • HEATED REAR WINDOW LED: YELLOW, indicates heated rear window on.
  • Function led OFF: key with OFF wording and amber colour, indicates control off status when lit.
  • Distribution status led: amber, indicates passenger compartment air distribution status.
  • DISPLAY: NEGATIVE TRANSFLECTIVE type displays passenger compartment fan air flow, temperature settings in both passenger compartment zones (E1 and E2) by means of bars, compressor status (I), recirculation status (F), AUTO system management mode, FULL AUTO (A1, A2).

Comes on after car stops.

When the system is switched on the various parameters are checked manually or automatically depending on the selections made by the user before it was switched off.All the manual interventions made before the engine was switched off are stored in the memory until the next time the engine is started up.This also applies to the OFF function; if the system was OFF before shut-down, the system will again be OFF upon start-up.If at the previous key off the Max Def function was on, then at the key on the condition memorized before the Max Def condition is implemented.

Temperature control

Selecting a temperature settingThe passenger compartment temperature is set by the control unit each time the battery is connected at 22 °C. The user can modify the temperature setting by means of the appropriate keys.Changes take place in 0.5 ºC stepsThe temperature adjustment range is between 16 and 32 ºC; below 16. °C the value set becomes ''LO'' whilst above 32. °C the value set becomes ''HI'',When the control unit is switched off, the temperature setting, shown on the display, is stored in the memory and renewed at the next key on.Winter starting transitionIn order not to create problems that could disturb the user, such as cold air jets and/or front window misting, the system must activate a ''TRANSITORY START-UP PERIOD'' management procedure when the control unit is activated under certain temperature conditions.

The control unit ensures that the following conditions occur simultaneously:

  • engine coolant temperature below -4° C
  • outside temperature below 19° C

When these conditions persist, the control unit implements the ''winter starting transitory'' procedure and sets:

  • air flow rate to the first bar
  • distribution to DEF
  • mixing to AUTO conditions
During winter start-up transitory conditions, it is possible to automatically engage the compressor to dehumidify the air.The winter transitory procedure is turned off if outdoor temperature exceeds 21 °C the or coolant temperature raches 50 °C.All manual functions stored at the last key off are restored at the end of the winter transitory period.Lo conditionMaximum air cooling is achieved by setting a temperature below 16°C.

This user request involves the following actions:

  • Mixer: the air mixer flap is controlled in FULL COLD position
  • Distribution: the distribution flap is positioned (by default) on VENT and the led comes on (visible to the user)
  • Ventilation: the air flow is displayed as 12 bars
  • Recirculation: remains as set by the user with all the set recirculation rules
  • Compressor: enabled (led on if previously off).
Under LO conditions, all manual settings are accepted: a user request takes priority over the automatic control conditions imposed by the system in LO status.

Max cooling status management function is interrupted by one of the following functions that is given priority over max cooling management (LO)

  • +KEY OFF status management function;
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