184000786 - 1004B24 POWER UNIT WITH MANUAL GEARBOX WITH HYDRAULIC SELECTION - R R (Robotized gearbox)
Removing
(
Refitting
)
- Position the vehicle on a lift. Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R. Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R. Op. 5530B10 BATTERY - R+R Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R. Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE1. Loosen the collar and disconnect the engine oil vapour inlet pipe from the cam cover.2. Disconnect the engine oil vapour inlet pipe from the intake manifold.3. Loosen the collar, disconnect the hose from the air filter to the intake manifold, intake manifold side and remove it.4. Loosen the band and disconnect the radiator upper coolant inlet hose, thermostat side. | Collect the coolant that comes out in a suitable container. |
1. Loosen the band and disconnect the radiator lower coolant outlet hose, radiator side.
1. Unscrew the bolt securng the coolant pipe bracket to the air conditioner compressor.2. Undo bolts (2a), disconnect coolant inlet and outlet pipes (2b) from the air conditioner compressor and move aside.3. Undo the protective cap (3a) for the fuel manifold pipe and use the tool (3b) to discharge the pressure from the fuel system. | Collect the fuel that comes out in a suitable container. |
| Description | Code |
|---|
| 3b | Rapid attachment connector | 1.870.684.000 |
4. Disconnect the quick-release fitting for the fuel vapour recirculation pipe from the air chamber.5. Disconnect the rapid connector for the fuel supply pipe (5a) from the fuel manifold pipe and release it from the band (5b).
1. Disconnect the electrical connection connecting the hydraulic gear activation unit wiring. | Description | Connector |
|---|
| 1 | Gearbox sensor coupling | See D79 TRANSMISSION SENSOR JUNCTION |
1. Undo the bolt (1a) and disconnect the earth lead (1b) from the hydraulic activation unit.
1. Disconnect the brake servo single-acting valve from the brake servo.2. Disconnect the brake servo vacuum pipe (2a) from the collar (2b).
1. Loosen the band and disconnect the coolant delivery pipe to the climate control system heater, cylinder head side.2. Loosen the band and disconnect the coolant return pipe from the climate control system heater, water pump rigid inlet pipe side.3. Release the coolant return pipe from the climate control system heater from the bands.
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R R1. Undo the nut (1a) and disconnect the steering links (1b) from the steering knuckles using the tool (1c). | Description | Code |
|---|
| 1c | Extractor | 1.871.000.700 |
2. Unscrew the bolts securing the front stub axles to their front shock absorbers.
1. Loosen collars (1a) and disconnect drive shafts (1b). | Secure the drive shafts as appropriate. |
1. Undo the bolt securing the air conditioning pipe bracket to the alternator.
- Position a hydraulic jack beneath the gearbox.1. Undo bolt (1a), bolt (1b) and remove the lower power unit reaction link (1c).- Remove the hydraulic jack from beneath the gearbox
- Lower the lift and place a suitable support underneath the power unit.1. Position a special bracket (1a) by the stud (1b) located underneath the air conditioning compressor and a special bracket (1c) on the bellhousing.2. Secure the engine at points (2a), (2b) and (2c) by the rings positioned previously using a hydraulic lift fitted with special chains and hooks.- Lift the power unit slightly and make sure that the cables are taut.
1. Undo the nuts fixing the timing side power unit flexible mounting to the support.
1. Undo the nut securing the power unit gearbox side rigid support to the flexible mounting.
Ошибка в шаблоне. В ближайшее время мы ее исправим. (Error in Templaite)
Refitting
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Removing
)
- Replace the power unit in the engine compartment using a hydraulic hoist.1. Tighten the nut securing the power unit gearbox side rigid support to the flexible mounting to the recommended torque. | Fastening | Component | Ø | Value (daNm) |
|---|
| 1 | Bolt | GEARBOX SIDE RIGID SUPPORT FOR POWER UNIT | M12 | 8.1 - 9.9, daNm |
1. Tighten the nuts fixing the timing side power unit flexible mounting to the support to the recommended torque. | Fastening | Component | Ø | Value (daNm) |
|---|
| 1 | Nut | POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTINGS | M10 | 4.5 - 5.5, daNm |
- Remove the hydraulic hoist with the chains and brackets used to support the power unit.- Position a hydraulic jack beneath the gearbox.1. Place the power unit reaction link (1a) back in its housing, then secure it by tightening the bolt (1b) and the bolt (1c) to the specified torque. | Fastening | Component | Ø | Value (daNm) |
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| 1b | Bolt | POWER UNIT LOWER ROD | M12 | 7.2 - 8.8, daNm |
| Fastening | Component | Ø | Value (daNm) |
|---|
| 1c | Bolt | POWER UNIT LOWER ROD | M12 | 11.4 - 12.6, daNm |
- Remove the hydraulic jack from beneath the gearbox
- Tighten the bolt securing the air conditioner pipe bracket to the alternator.- Connect the driveshafts and tighten the bands.1. Tighten the bolts securing the front stub axles to their front shock absorbers to the recommended torque. | Fastening | Component | Ø | Value (daNm) |
|---|
| 1 | Bolt | FRONT HUB STRUT | M10 | 6.2 - 6.8 daNm |
2. Connect the steering links (2a) to the steering knuckles and tighten the nut (2b) to the specified torque. | Fastening | Component | Ø | Value (daNm) |
|---|
| 2b | Nut | STEERING ROD ADJUSTMENT WITH CASINGS | M10 | 3.6 - 4.4, daNm |
Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R R Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R- Connect the coolant return pipe from the climate control system heater, water pump rigid coolant inlet pipe side and tighten the band.- Connect the coolant delivery pipe to the climate control system heater, cylinder head side, and tighten the band.- Secure the brake servo vacuum pipe using the band.- Connect the brake servo single-acting valve to the brake servo.- Connect the earth lead to the hydraulic activation unit and tighten the bolt.- Connect the electrical connection connecting the hydraulic gear activation unit wiring.- Connect the rapid connector for the fuel supply pipe to the single fuel manifold pipe and secure it using the band.- Connect the rapid connector for the fuel vapour recirculation pipe to the air chamber.- Connect the coolant inlet and outlet pipes to the air conditioner compressor and secure by tightening the bolts to the specified torque. | Fastening | Component | Ø | Value (daNm) |
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| - | Bolt | COMPRESSOR/CONDENSER PIPE (A.C.) | M6 | 0.7 - 1.1, daNm |
| Fastening | Component | Ø | Value (daNm) |
|---|
| - | Bolt | EXPANSION VALVE/COMPRESSOR PIPE (A.C.) | M6 | 0.7 - 1.1, daNm |
- Tighten the bolt securng the coolant pipe bracket to the air conditioner compressor.- Connect the radiator lower coolant outlet hose, radiator side, and tighten the band.- Connect the radiator upper coolant inlet hose, thermostat side, and tighten the band.- Place the hose from the air filter to the intake manifold back in its housing, connect it to the intake manifold and tighten the band.- Connect the engine oil vapour inlet pipe to the intake manifold.- Connect the engine oil vapour intake pipe to the tappet cover and tighten the band. Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R. Op. 5530B10 BATTERY - R+R Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R. Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R. Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE- Remove the vehicle from the lift.