184001688 - 7035C24 (ONE), FRONT SIDE FIXED WINDOW GLASS LEFT OR RIGHT - R.R. - INCLUDES. CLEANING HOUSING

Removing ( Refitting ) 7040A44 facia lh side cover - r r (for left pillar) 7040A45 facia rh side cover - r r (for right pillar)    Op. 7065C34 L/H OR R/H SUN BLIND (ONE) - R+R(right and left)    Op. 7040E10 FRONT COURTESY LIGHT - R+R 7040H08 oddment shelf on roof trim r r 7040H40 Front. PILLAR COVER for third SIDE WINDOW (one), left or right - R.R. 1. Remove the drip moulding in the glass area.2. Release the button retaining the bottom seal using the special tool.

NameCountry
2Scraper blade1.878.077.000
3. Remove the bottom seal (3a), pulling it backwards in the direction of the arrow to disengage it from the retainers (3b).4. Disconnect the demisting electrical connection from the inside of the glass.5. Apply a double layer of adhesive tape to protect the edges of the bodywork along the entire perimeter of the window glass.
The bead of sealant on the side window can be cut using either harmonic wire or the vibrating knife; both methods are described below.To cut the bead using harmonic wire, proceed as described below.1. Cut a section of harmonic wire about 50 cm long then, using pliers, insert one end (1a) of the harmonic wire through the bead of sealant (1b) which secures the window (1c).2. Secure the end (1a) of the wire to the retaining tool (2a) located inside the car. Secure the end (2b) of the wire to the traction handle (2c) located inside the car.3. The operator inside the car must keep the end of the tool (2a) on the bead of sealant (3a) at about 30 cm from the point of passage of the wire. The other operator outside the car must pull the handle (2c), following the outline of the window, and cut the bead of sealant (3a). Repeat the operation in sections of about 30 cm, until the whole of the bead of sealant (3a) is cut. During cutting, be careful with the side window''s centring pins (3b).
To cut the bead using the vibrating knife, proceed as described below.1. Use the vibrating knife (1a), with blade (1b), and cut the bead of sealant (1c) along the whole perimeter of the window, working from outside the car. During cutting, be careful with the window''s centring pins (1d).2. Remove the glass.
Refitting ( Removing ) 1. Using a suitable tool, cut and smooth off the bead of sealant in the side window frame, so as to leave a thickness of between 0.25 and 1 mm, without scratching the paintwork. The sealant left in the frame will act as a backing for the new bond.2. Clean the side window seating carefully with compressed air and thoroughly degrease with heptane. If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the window.

TypeComponentNameQty.
2PUR activatorWINDOW HOUSING--
Touch up the paintwork if necessary.
Preparing a new side window.1. Degrease the screen-printed edge of the new window using heptane.2. Using the swab (2a) supplied in the kit, apply the glass adhesion promoter (primer) (2b) on the printed perimeter.
Wait for 15 minutes before carrying out the next operation to give the primer thinner time to evaporate.
Preparing a detached side window.1. Using a suitable tool, cut and smooth off the bead of sealant on the window so as to reduce its thickness to a minimum. The remaining sealant does not have to be removed completely; take care not to damage the black screen printing around the edge of the window.2. Carefullly clean the printed area around the edge of the window with compressed air and thoroughly degrease with heptane. Check that the window is undamaged Check that the buffer blocks (2a) are not damaged, otherwise replace them after thoroughly cleaning and degreasing the glueing surface. It is not necessary to insert new centring pins (2b). If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the window.

TypeComponentNameQty.
2PUR activatorFIXED FRONT WINDOW.--
1. Remove the adhesive tape from the edges of the bodywork along the perimeter of the side window.2. Use an air gun to extrude a bead of sealant as evenly as possible along the perimeter of the windscreen.

TypeComponentNameQty.
2Window bonding sealantFIXED FRONT WINDOW.Product n. 71711976-
Begin applying the sealant from the middle of the lower edge and continue without breaks around the entire edge of the window.
1. Position the window in its seating immediately after applying the sealant and bed it into position.2. Fit the belt (2a) as shown in the figure and tension it so as to apply even pressure over the entire window, in order to ensure a perfect match between window (2b), sealant (2c) and window frame (2d).3. Position the drip moulding and secure it in its seating.Refit the lower seal, engaging it in the retainers, then engage the retaining button.
Check that there is no penetration by carrying out a watertightness test. 7040H40 Front. PILLAR COVER for third SIDE WINDOW (one), left or right - R.R. 7040H08 oddment shelf on roof trim r r     Op. 7040E10 FRONT COURTESY LIGHT - R+R    Op. 7065C34 L/H OR R/H SUN BLIND (ONE) - R+R(right and left) 7040A44 facia lh side cover - r r (for left pillar) 7040A45 facia rh side cover - r r (for right pillar)
Wait six hours before moving the car.