Removing
(
Refitting
)
Op. 7210E28 ROOF PANEL Op. 7210B18 R R ROOF SUPPORT BEAMCheck if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).Straighten the body if necessary.
1. Remove the PVC treatment from the door sill using a pneumatic knife and appropriate blade.2. Use a circular saw to follow the cutting lines shown in the figure.3. Cross-sections of key areas as a guide to allow the operator to adjust cutting position and depth in order to avoid damage to the underlying panels.Use a rotary brush to clean the panel edges in order to expose the spot welds.4. Use a chamfering machine to crop weld points around the edge of the pillar.5. Drill out weld points in the areas shown in the figure.Use a chisel and mallet to remove spots drilled previously.6. Remove the pillar
1. Use a chamfering machine to crop the weld spots indicated in the figure.2. Drill out weld points in the areas shown in the figure.Use a chisel and mallet to remove spots ground previously.3. Remove the cut edges of the intermediate reinforcement.
1. Unscrew the fastenings shown.2. Use a chamfering machine to remove the spot welds shown in the figure.Use a chisel and mallet to remove spots drilled previously.3. Remove the cut edge of the internal reinforcement.
Straighten the car edges using a mallet and profiled stake.Use a grinding wheel to remove the spot weld residues.Use a rotary brush to clean the treated areas.1. Apply the electroweldable paint finish.
1. Cut the front pillar at the bench. Take care to leave a sufficiently wide steel edge to attach the new part to.2. Use a drill to make holes at the points indicated.3. Use a rotary brush to remove the corrosion-proofing from around the entire edge.Apply electrogalvanised paint on the newly-treated eges.
Refitting
(
Removing
)
1. Position the internal pillar trim correctly on the car using fastenings (1) to locate and secure with self-locking clamps.2. Use a spot welder to weld the areas shown in the figure.
Correct any deformations in the panel using a profiled stake and mallet.1. Use a grinding wheel to level the weld and remove.Use a rotary brush to clean the newly-welded areas.
1. Fit the pillar reinforcement correctly to the car using self-locking clips.2. Tack the reinforcement by carrying out some spot welds.
1. Lay the pillar on the car correctly and secure using self-locking grippers.2. Use a spot welder to tack the pillar by making a few spot welds.
Refit the rear door hinge halves using the bolts.1. Fit the rear door.2. Fit the front door.Check alignment and gaps around the edges, then remove the doors and hinges. 135.00.00.PR.V.72.251.__.10.___.B.10.U.11.B.___.TIF1. Use a circular saw to cut the door sill ready for fitting by laying it in place.2. Use a circular saw to cut the upper part ready for fitting by laying it in place.3. Trim off any excess from the panel.4. Remove the pillar from the car. 135.00.00.PR.V.72.251.__.10.___.B.10.U.12.C.___.TIF1. Use a spot welder to weld the areas shown in the figure.2. Use a MIG welder to fill the holes made previously.
Correct any deformations in the panel using a profiled stake and mallet.1. Use a grinding wheel to level the weld and remove.Use a rotary brush to clean the newly-welded areas.Apply rust-proofing to newly-welded areas.
1. Fit the central pillar correctly on the car.2. Use a MIG welder to seam weld the upper edge and door sill.3. Use a MIG welder to fill the holes made previously.4. Use a spot welder to weld the areas shown in the figure.
Correct any deformations in the panel using a profiled stake and mallet.1. Use a grinding wheel to level the weld and remove.Use a rotary brush to clean the newly-welded areas.
1. Apply rust-proofing to newly-welded areas.Seal the joint lines between the part and the car.Apply paint.2. Apply wax oil inside the door sill rail.
Removing
(
Refitting
)
Op. 7210E28 ROOF PANEL Op. 7210B18 R R ROOF SUPPORT BEAMCheck if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).Straighten the body if necessary.
