184000788 - 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD

Removing ( Refitting ) 1. Open the cover (1a), undo the nuts (1b) and disconnect the electrical connections (1c) from the starter motor.

NameConnector
1cStarter' motor A20
2. Undo the bolts (2a) and remove the starter motor (2b).
1. Undo the bolts fixing the manual gearbox and differential to the crankcase sump.2. Undo the bolt fixing the engine flywheel protective cover to the manual gearbox and differential.3. Loosen the bolt fixing the manual gearbox and differential to the crankcase.4. Undo the remaining bolts securing the manual gearbox and differential to the cylinder block/crankcase.5. Remove the manual gearbox and differential from the engine block.
1. Fit the flywheel lock.

NameCountry
1Counter-torque1.860.846.000
2. Undo the bolts (2a) and remove the clutch cover (2b).Remove the clutch disc.
Refitting ( Removing ) 1. Place the clutch disc and the clutch drip tray (1a) back in its housing using the centering tool (1b).

NameCountry
1bClutch centering1.875.086.000
2. Tighten the bolts fixing the clutch cover to the recommended torque.

FasteningComponentØValue(daNm)
2BoltCLUTCH ASSEMBLYM8(Engine flywheel side) 2.5 ÷ 3.1
Remove the clutch disc and clutch cage centring tool.

NameCountry
-Clutch centering1.875.086.000
Remove the flywheel lock.

NameCountry
-Counter-torque1.860.846.000
1. Tighten the bolt fixing the manual gearbox and differential to the crankcase to the recommended torque.

FasteningComponentØValue(daNm)
1BoltMANUAL GEARBOXM12(Crankcase side) 7.2 ÷ 8.8
2. Tighten the bolts fixing the manual gearbox and differential to the crankcase to the recommended torque.

FasteningComponentØValue(daNm)
2BoltMANUAL GEARBOXM12(Crankcase side) 7.2 ÷ 8.8
3. Tighten the bolts fixing the manual gearbox and differential to the crankcase sump to the recommended torque.

FasteningComponentØValue(daNm)
3BoltMANUAL GEARBOXM10(Engine crankcase sump side) 3.6 ÷ 4.4
4. Tighten the bolts fixing the engine flywheel protective cover to the manual gearbox and differential.
1. Place the starter motor (1a) back in its housing and fix it tightening the bolt (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltSTARTER MOTORM82.4 ÷ 3.0
2. Connect the electrical connections (3a) to the starter motor, fix them using the nut (2b) and close protective cover (2c).