184000991 - 1072B10 INLET MANIFOLD - R + R AND REPLACE SEAL

Removing ( Refitting ) Position the vehicle on the ramp.Make sure that the ignition key is in the OFF position; then disconnect the battery negative (-) terminal.

	Name	Connector
-	Battery	A1B

Proceed with removal 1016A10 sound-proofing cover - r + r .    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with removal    Op. 7055B54 UNDER-ENGINE GUARD - R R.Proceed with removal    Op. 4450B04 RIGHT FRONT WHEEL R R.Proceed with removal    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with removal    Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..Proceed with removal 1080C24 e.g.r. system solenoid - r + r .Proceed with removal 1060F50 fuel return manifold - r r .1. Undo the nuts (1a) and remove the reinforcement bracket (1b). 1. Undo the bolts (1a) and move the electropneumatically-controleld throttle body (1b) away from the inlet manifold.2. Loosen the band and disconnect the coolant return pipe from the engine coolant reservoir, thermostat side. 1. Loosen the bands (1a), undo the bolts (1b) and remove the coolant return pipe to the coolant reservoir (1c). Proceed with removal 1060G70 vacum tank for controlling engine air intake r r .Proceed with removal    Op. 1084A16 OIL DIP STICK PIPE - R R.1. Disconnect the electrical connection from the fuel pressure regulator.

	Name	Connector
1	Fuel pressure regulator	N77

2. Disconnect the electrical connection from the fuel pressure sensor.

	Name	Connector
2	Fuel pressure sensor	K83

3. Disconnect the electrical connection from the excess pressure sensor.

	Name	Connector
3	Turbocharging sensor	K82

Proceed with removal 1092G10 single engine belt r r .Proceed with removal    Op. 1008A46 CAM SHAFT LEFT RIGID MOUNT - R R.Proceed with removal    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.Proceed with removal    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.1. Undo the bolt (1a) and disconnect the pipe from the expansion valve to the compressor (1b), compressor side.

Seal the disconnected connectors, using suitable plugs, to prevent humidity and impurities from entering the system.

1. Undo the nut (1a) and disconnect the pipe from the expansion valve to the compressor (1b), expansion valve side.

Seal the disconnected connectors, using suitable plugs, to prevent humidity and impurities from entering the system.

Remove the pipe from the expansion valve to the compressor after releasing it from the intermediate fixings. 1. Disconnect the electrical connections from the injectors and move the wiring aside.

	Name	Connector
1	Injector	N70

1. Disconnect the electrical connections from the heater plugs and move the electrical wiring aside.

	Name	Connector
1	Heater plug	A40

Proceed with removal    Op. 1060F20 PRESSURE PUMP/MANIFOLD PIPE - R R.Proceed with removal    Op. 1060F36 LINES TO INJECTORS - R R.1. Undo the nuts (1a) and remove the single fuel manifold pipe (1b). Proceed with removal 1076B70 exhaust pipe between pre-catalytic converter and catalytic converter - r r .Proceed with removal 2710A35 intermediate drive shaft mount - r r Proceed with removal 1060E30 pressure pump pulley - r r .Proceed with removal    Op. 1060E10 PRESSURE PUMP - R R.Proceed with removal 1060E40 supplementary pressure pump - r r .1. Undo the nuts (1a) and remove the inlet manifold (1b).Remove the gasket. Refitting ( Removing ) Place a new gasket in the housing.1. Refit the inlet manifold (1a) and secure by tightening nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	INLET MANIFOLD	M8	(Cylinder head side) 2.3 ÷ 2.8

Proceed with refitting 1060E40 supplementary pressure pump - r r .Proceed with refitting    Op. 1060E10 PRESSURE PUMP - R R.Proceed with refitting 1060E30 pressure pump pulley - r r .Proceed with refitting 2710A35 intermediate drive shaft mount - r r .Proceed with refitting 1076B70 exhaust pipe between pre-catalytic converter and catalytic converter - r r .1. Refit the single fuel manifold pipe (1a) in its seating and tighten the nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	INJECTOR FUEL MANIFOLD (DIESEL)	M8

Proceed with refitting    Op. 1060F36 LINES TO INJECTORS - R R.Proceed with refitting    Op. 1060F20 PRESSURE PUMP/MANIFOLD PIPE - R R.Place the electrical wiring back in its housing and connect the electrical connections to the heater plugs.Place the electrical wiring back in its housing and connect the electrical connections to the injectors.Refit the pipe from expansion valve to compressor and secure it.1. Connect the pipe from the expansion valve to the compressor (1a), expansion valve side and tighten the nut (1b) to the recommended torque.

Replace the O-rings for the connectors using green coloured seals only, resistant to R134a refrigerant fluid.

Lubricate the thread of the connectors using anti-freeze.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	EXPANSION VALVE - COMPRESSOR PIPE	M6

1. Connect the pipe from the expansion valve to the compressor (1a), compressor side and tighten the nut (1b) to the recommended torque.

Replace the O-rings for the connectors using green coloured seals only, resistant to R134a refrigerant fluid.

Lubricate the thread of the connectors using anti-freeze.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	EXPANSION VALVE - COMPRESSOR PIPE	M6

Proceed with refitting    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.Proceed with refitting    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.Proceed with refitting    Op. 1008A46 CAM SHAFT LEFT RIGID MOUNT - R R.Proceed with refitting 1092G10 single engine belt r r .Connect the electrical connection to the excess pressure sensor.Connect the electrical connection to the fuel pressure sensor.Connect the electrical connection to the fuel pressure regulator.Proceed with refitting    Op. 1084A16 OIL DIP STICK PIPE - R R.Proceed with refitting 1060G70 vacum tank for controlling engine air intake r r .Place the coolant return pipe to the coolant reservoir back in its seating, secure it with the bolts, connect it and tighten the bands.Replace the electropneumatically-controlled throttle body back in its housing and fix it with the bolts.1. Refit the reinforcement bracket (1a) in its seating and tighten the nuts (1b) and (1c) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	ENGINE MOUNT TIMING SIDE	M10	(Engine side) 4.5 ÷ 5.5

	Fastening	Component	Ø	Value(daNm)
1c	Nut	ENGINE MOUNT TIMING SIDE	M10	(Chamber side) 4.5 ÷ 5.5

Proceed with refitting 1060F50 fuel return manifold - r r .Proceed with refitting 1080C24 e.g.r. system solenoid - r + r .Proceed with refitting    Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R..Proceed with refitting    Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R..Proceed with refitting    Op. 4450B04 RIGHT FRONT WHEEL R R.Proceed with refitting    Op. 7055B54 UNDER-ENGINE GUARD - R R.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.Proceed with refitting 1016A10 sound-proofing cover - r + r .Connect the negative (-) battery terminalRemove the car from the ramps.