184001451 - 5530A10 ALTERNATOR - R+R

Removing ( Refitting ) Place the vehicle on a lift.    Op. 4450B04 RIGHT FRONT WHEEL R R    Op. 7055B66 ENGINE BAY DUSTGUARD PROTECTION IN RIGHT FRONT WHEEL ARCH R R    Op. 7055B91 RIGHT FRONT SUPPLEMENTARY WHEEL ARCH R R 2710A10 drive shaft with joints (one), l/h or r/h - r + r 2710A31 intermediate drive shaft - r r 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed 2710A35 intermediate drive shaft mount - r r 1092G10 single engine belt r r 1. Undo the nuts (1a) and disconnect the exhaust pipe flange (1b).2. Disconnect the flexible buffer (2a) from the support (2b). 1. Release the cover for the alternator electrical connections and open it.2. Undo nuts (2a) and disconnect electrical connections (2b) and (2c) from the alternator.

	Name	Connector
2b	Starter'' motor	A20A

	Name	Connector
2c	Starter'' motor	A20B

1. Undo the bolts (1a) and remove the crankshaft pulley (1b) releasing it from the centering lug (1c). 1. Undo the bolt (1a) and remove the services belt tensioner (1b), releasing the centering pin (1c). 1. If the bolt (1b) has been fitted with the head facing the vehicle interior (and has therefore already been removed during the removal of the right front driveshaft support), undo the bolt (1a) and remove the alternator (1c). Ignore the stages illustrated below.1. If the bolt (1b) has been fitted with the head facing the vehicle exterior (as illustrated in the diagram), undo and remove the nut for the upper bolt (1a) for the alternator (1c). Leave the bolts (1a) and (1b) in place temporarily (to keep the alternator in place). Lower the vehicle.1. Working on the right side of the engine compartment, undo the nut (1a) and the bolt (1b) securing the engine coolant expansion tank.2. Disconnect the tube.3. Move the engine coolant expansion tank. 1. Position a hydraulic jack under the engine and raise it until there is slight contact with the actual engine (for the subsequent lowering of the engine). 1. Undo the inner nuts fixing the right support to the engine.2. Undo the outer nuts fixing the right support to the engine.3. Undo the nuts fixing the right engine support to the bodyshell.4. Remove the right engine support. 1. Using the jack (1a), gently lower the engine, timing side, until the lower alternator (1c) bolt (1b) can be released. 1. Place the right engine support back in position.2. With the jack positioned under the vehicle, raise the engine and temporarily screw in the nuts (2a) without tightening them. Raise the vehicle using the lift.1. Release the upper bolt (1a) and remove the alternator (1b). Refitting ( Removing ) Check that the alternator is not damaged.If the lower alternator fixing bolt has been fitted with the head facing the vehicle interior and has therefore already been removed during the removal of the right front driveshaft support, proceed as described below to complete the refitting.Place the alternator in position and fit the fixing bolts (the lower bolt is only designed for centering; it will be tightened during the refitting of the right front driveshaft support).Tighten the upper alternator bolt to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M10 x 1.25	4.6 - 6.6

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M12 x 1.25	6.4 - 9.3

Place the services belt tensioner in position engaging the centering pin, then screw in the bolt and tighten it.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	SINGLE SERVICES MOBILE BELT TENSIONER	M8	2.3 ÷ 3.3

Place the crankshaft pulley in position engaging the centering lug, then screw in the bolts and tighten them.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	CRANKSHAFT PULLEY	M8	2.3 ÷ 2.8

Connect the electrical connections to the alternator and fix them using the nuts.Reclose the electrical connection cover.Connect the support for the exhaust pipe to the flexible buffer.Connect the flange for the exhaust pipe and tighten the nuts.

	Fastening	Component	Ø	Value(daNm)
-	Nut	PRE-CAT CONVERTOR/CAT CONVERTOR PIPE	M8	2.3 - 2.8

1092G10 single engine belt r r 2710A35 intermediate drive shaft mount - r r 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed 2710A31 intermediate drive shaft - r r 2710A10 drive shaft with joints (one), l/h or r/h - r + r     Op. 7055B91 RIGHT FRONT SUPPLEMENTARY WHEEL ARCH R R    Op. 7055B66 ENGINE BAY DUSTGUARD PROTECTION IN RIGHT FRONT WHEEL ARCH R R    Op. 4450B04 RIGHT FRONT WHEEL R RIf the lower alternator bolt has been fitted with the head facing the vehicle exterior, proceed as described below to complete the refitting.Place the alternator in position and fit the upper bolt without tightening it.Lower the vehicle and position the jack under the engine and raise it until there is slight contact with the actual engine (for the subsequent lowering of the engine).Undo the nuts fixing the engine to the right support.Using the jack positioned under the vehicle, gently lower the engine, timing side, until the lower alternator bolt can be fitted in place.Using the jack positioned under the vehicle, raise the engine and tighten the nuts fixing the right engine support to both the bodyshell and the engine.

	Fastening	Component	Ø	Value(daNm)
-	Nut	ENGINE MOUNT TIMING SIDE	M10	(Bodyshell side) 4.1 ÷ 5.0

	Fastening	Component	Ø	Value(daNm)
-	Nut	ENGINE MOUNT TIMING SIDE	M10	(Engine side) 4.5 ÷ 5.5

Lower the jack positioned under the vehicle and remove it.Place the engine coolant reservoir in position and connect the pipe, then secure the reservoir using the nut and the bolt.Raise the car.Tighten the alternator fixing bolts and nut to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M10 x 1.25	4.6 - 6.6

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M12 x 1.25	6.4 - 9.3

Place the services belt tensioner in position engaging the centering pin, then screw in and tighten the bolt.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	SINGLE SERVICES MOBILE BELT TENSIONER	M8	2.3 ÷ 3.3

Place the crankshaft pulley in position engaging the centering lug, then screw in and tighten the bolts.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	CRANKSHAFT PULLEY	M8	2.3 ÷ 2.8

Connect the electrical connections to the alternator and fix them using the nuts.Reclose the electrical connection cover.Connect the support for the exhaust pipe to the flexible buffer.Connect the flange for the exhaust pipe and tighten the nuts.

	Fastening	Component	Ø	Value(daNm)
-	Nut	PRE-CAT CONVERTOR/CAT CONVERTOR PIPE	M8	2.3 - 2.8

1092G10 single engine belt r r 2710A35 intermediate drive shaft mount - r r 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed 2710A31 intermediate drive shaft - r r 2710A10 drive shaft with joints (one), l/h or r/h - r + r     Op. 7055B91 RIGHT FRONT SUPPLEMENTARY WHEEL ARCH R R    Op. 7055B66 ENGINE BAY DUSTGUARD PROTECTION IN RIGHT FRONT WHEEL ARCH R R    Op. 4450B04 RIGHT FRONT WHEEL R R