184000586 - S28 REAR SUSPENSION NOISE (KNOCK)

Whilst driving, especially on unmade roads, there is knocking coming from the rear suspension. This diagnosis can only be made after     See table S15 VEHICLE RUNNING NOISE . Carry out the latter first.
If the problem is only on one side, carry out the checks and any operations on the appropriate side only.
Results of the tests
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Having carried out the road test, see the Table S15 RUMOROSITA' in condizioni di marcia , there was a knocking noise from the back.Continue depending on the circumstances in which the noise occursEnd of diagnosisThe noise disappears when the handbrake is operatedEliminate the handbrake lever and/or actual handbrake clearance
The noise is also present in other conditionsMove on to Step 1 1
1OIL LEAKS CHECKAll OKProblems encounteredOperation
Raise the vehicle on a two column lift and check that there are no oil leaks from the shock absorber stem.
Slight dampness on the stem is considered normal because there is evaporation during the operation of the shock absorber. If there is a persistent oil leak on the shock absorber stem, make sure that it is not coming from other parts of the vehicle that are lubricated
Move on to Step 2 1Leaks from other parts that are lubricatedSearch for the cause of the leak following the appropriate diagnostic procedure
Leaks from other parts that are lubricatedReplace the shock absorber Op.    Op. 4420A30 L/H OR R/H REAR SUSPENSION DAMPER (ONE) - R+R
2HANDBRAKE CHECKAll OKProblems encounteredOperation
Check that the handbrake cables or outer casing do not knock against the fuel tank, heat shields or bodywork during oscillations.Move on to Step 3 1Inteference between outer casing or cables and other elementsCover the outer casing with foam rubber tape in the area of the interference or lubricate the cable
3INTERFERENCE CHECKAll OKProblems encounteredOperation
Check that there are no signs of interference between the suspension elements or between the latter and the bodyshell.In particular, check that there are no signs of wear on the suspension springs and that they do not show signs of abrasionCheck that the buffer reaction mounting is correctly fitted and that the plastic fastening pins on the axle have not deteriorated
If the spring shows signs of abrasion, its mechanical properties could be weakened as a result of oxidation
Move on to Step 4 1Inteference due to incorrect fittingEliminate the interference and restore the correct fastening. If this is not possible, replace the defective components
Abrasions or non conformity of the spring as a result of oxidationReplace the spring Op.    Op. 4420A48 REAR SUSPENSION COIL SPRINGS- R Rtaking care to fit it correctly
Buffer reaction mounting not correctly fitted causing absence/deterioration of plastic fixing lugs on the axleReplace the end of travel buffer
4TIGHTENING TORQUE CHECKAll OKProblems encounteredOperation
Locate the area of the possible noise source: top or bottom.Starting from the area where the knocking was identified, check the tightening torques See Test 4420B Verifiche corretti serraggi sospensioni posteriori

Of the bolts fixing:

  • Shock absorber
  • Axle brackets to bodyshell
  • Axle to brackets
  • Stub axle plate
Move on to Step 5 1Torque tightenings not correctRestore the correct tightness
5CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persistsThe knocking is caused by another system (e.g. the fuel float in the tank). Carry out the appropriate checks to identify the cause of the noise