2888514 - ROUTINE MAINTENANCE PLAN

Description	Thousands of kilometres
	20	40	60	80	100	120	140	160	180
Check condition and wear of tyres	+	+	+	+	+	+	+	+	+
Check operation of front brake pad wear indicator	+	+	+	+	+	+	+	+	+
Check condition and wear of rear drum brake linings			+			+			+
Visual check on condition of: bodywork exterior and underbody protection (exhaust, fuel and brake pipes), rubber components (dust excluders, hoses, bushes, etc.).	+	+	+	+	+	+	+	+	+
Check tension of various drivebelts and adjust if necessary (not engines fitted with automatic tensioners)	+
Visually inspect condition of various trapezoid and/or poly-V drive belts		+		+		+		+
Check/adjust the clutch pedal travel or height		+		+		+		+
Check/adjust tappet clearance (Diesel version)	+	+		+		+		+
Check/adjust handbrake lever		+		+		+		+
Check exhaust gas emissions/fumes		+		+		+		+
Check efficiency of evaporation control system				+				+
Replace fuel filter (Diesel engines)	+	+	+	+	+	+	+	+	+
Replace air cleaner cartridge (petrol/methane engines)		+		+		+		+
Replace air cleaner cartridge (Diesel engines)	+	+	+	+	+	+	+	+	+
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc.)	+	+	+	+	+	+	+	+	+
Change the toothed timing belt						+
Change the spark plugs		+		+		+		+
Check efficiency of engine management systems (via tester connection)		+		+		+		+
Check gearbox oil level				+				+
Change engine oil (*)	+	+	+	+	+	+	+	+	+
Change engine oil filter	+	+	+	+	+	+	+	+	+
Change brake fluid (or every 2 years)			+			+			+
Change pollen filter (**)	+	+	+	+	+	+	+	+	+
Check cylinder compression when cold (methane versions)		+		+		+		+
Check methane pressure regulator, replace internal filter, if necessary (**)	+	+	+	+	+	+	+	+	+
Visual check on conditions: methane pipes and connectors methane tanks are properly secured and undamaged, repair if necessary (**)	+	+	+	+	+	+	+	+	+
Check operation of methane supply system parameters (by means of tester input)	+	+	+	+	+	+	+	+	+
Check torque tightening of methane canister retaining bands	+		+		+		+		+

(*) Every 18 months in the case of lower mileage.(**) Every 12 months in the case of lower mileage.

It is advisable to change the engine oil more frequently than stated in the Routine Maintenance Plan if the vehicle is used predominantly in one of the following conditions:

• towing
• dusty roads
• short (less than 7-8 km) and frequent journeys at sub-zero temperatures
• engine often running at idle speed or vehicle driven for long distances at low speed (or prolonged inactivity).

EURO 3 VERSIONS

Descri	Thousands of kilometres
	20	40	60	80	100	120	140	160	180
Check tyre condition / wear and adjust pressure, if necessary	+	+	+	+	+	+	+	+	+
Check operation of lighting system (headamps, direction indicators, hazard warning lights, luggage compartment, passenger compartment, glove compartment, instrument panel warning lights, etc.)	+	+	+	+	+	+	+	+	+
Check operation of windscreen wash/wipe system, jet adjustment.	+	+	+	+	+	+	+	+	+
Check positioning/wear of front/rear wipers	+	+	+	+	+	+	+	+	+
Check operation of front brake pad wear indicator	+	+	+	+	+	+	+	+	+
Check condition and wear of rear drum brake linings			+			+			+
Visually inspect condition of: bodywork exterior and underbody protection (exhaust, fuel and brake pipes), rubber components (boots, hoses, bushes, etc.), braking and fuel system hoses	+	+	+	+	+	+	+	+	+
Check tension of various drivebelts and adjust if necessary (not engines fitted with automatic tensioners)	+
Visually inspect condition of various drive belts		+		+		+		+
Check/adjust clutch pedal travel or height		+		+		+		+
Check/adjust tappet clearance (diesel versions)	+	+		+		+		+
Check handbrake lever setting		+		+		+		+
Check exhaust emissions/fumes (diesel versions)		+		+		+		+
Check anti-evaporation system				+				+
Replace fuel filter (1910 JTD versions)	+	+	+	+	+	+	+	+	+
Replace air cleaner cartridge (petrol engines)			+			+			+
Replace air filter cartridge (diesel versions)	+	+	+	+	+	+	+	+	+
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc.)	+	+	+	+	+	+	+	+	+
Check condition of toothed timing drive belt			+						+
Replace toothed timing drive belt (*)						+
Replace spark plugs (petrol versions)		+		+		+		+
Check efficiency of engine management systems (via tester connection)		+		+		+		+
Check manual gearbox oil level

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