2892627 - E5030 PETROL ENGINE ELECTRONIC MANAGEMENT - Functional description (GPOWER)

Functional description

The engine management control unit M10 monitors and controls the entire electronic ignition and injection system with petrol supply. The control unit M10 is supplied directly by the battery - at pin 29 - by the line for the maxifuse EFI of B5 , through the line protected by fuse B35 . The supply controlled by the ignition (15/54) reaches pin 47 from the line protected by fuse B25 . Pins 27 and 28 of the control unit M10 are earthed.

The main relay J10 is also supplied directly by the battery by the line for the EFI maxifuse of B5, whilst the coil supply is controlled by the ignition (15/54) by the line protected by shunt fuse B35; it is energized by an (earth) signal coming from pin 15 of the control unit M10 (safety signal which enables the fuel pump) and, as a result, sends a supply:

  • to the petrol fuel injectors N70 ;
  • to the coil A30 ;
  • to the Lambda sensor heaters, through the line protected by fuse B36 ;
  • to the vapour recovery solenoid valve L10 through the line protected by fuse B36 ;
  • to the relay for changing over to petrol operation J26 .
  • to the relay for changing over to LPG operation J24 .
The engine control unit M10 receives signals from the various sensors in order to monitor all engine service conditions. The rpm sensor K46 , through a frequency signal sent to pins 53 (positive) and 67 (negative) for the control unit M10, provides information concerning the engine speed: the intensity of these two signals is extremely low and therefore they are appropriately shielded (pin 77). The timing sensor K47 is supplied from pin 68 of M10 . It receives a reference earth from pin 54 and sends a frequency signal corresponding to the timing at the pin for M10 . The integrated air temperature sensor K43 receives a reference earth from pin 54; it sends a signal corresponding to the intake air temperature to pin 55 of the control unit. From pin 68 of M10 a reference supply is sent to the sensor K43 which restores a signal, at pin 75, proportional to the pressure of the intake air. The throttle position sensor K56 is supplied at 5 V from pin 60 and receives a reference earth from pin 54; it sends, through a potentiometer, a signal proportional to the degree of opening of the throttle to pin 76 of M10. The engine temperature sensor K36 , receives a reference earth from pin 54 of the control unit M10 and supplies a signal proportional to the temperature of the engine coolant to pin 62 of the control unit. The same sender unit also supplies information to the temperature gauge and warning light: pin 1 of connector A of E50 . The detonation sensor K50 provides information concerning the onset of detonation in the combustion chamber through frequency signals: it sends two signals to pins 56 (positive) and 70 (negative ) of M10; these signals are also suitably shielded (pin 63). The Lambda sensor at the pre-catalyzer K15 and the one at the catalyzer K17 provide the control unit M10 with information concerning the correct composition of the air/fuel mixture: The sensor K15 sends a signal to pin 20 of the control unit, whilst pin 9 provides a reference earth: the intensity of these two signals is extremely low and therefore they are appropriately shielded (pin 44). Sensor K15 is heated by a resistor in order to ensure it works efficiently even when cold; the resistor is supplied by the main relay J10 , via the line protected byfuse B36 ; pin 1 of M10 provides the reference earth. The sensor K17 sends a signal to pin 24 of the control unit, whlst pin 12 provides the reference earth:the intensity of these two signals is extremely low and therefore they are appropriately shielded (pin 44). Probe K17 is heated by a resistor in order to ensure it works efficiently even when cold; the resistor is supplied by the main relay J10 , via the line protected byfuse B36 ; pin 2 of M10 provides the reference earth. The control unit M10 also controls the coil A30 through the signals for the coil primary winding, whilst the secondary winding sends the pulse to the spark plugs: from pin 59 for the pair of cylinders 1 & 4 and from pin 66 for cylinders 2 & 3. The coil A30 main windings receive the go ahead supply for opening from the main relay J10 . The idle actuator N74 regulates the throttle by-pass line. It is controlled by the control unit M10 through the signals from pins 57, 58, 64 and 65. Fuel vapour recovery solenoid L10 allows fuel vapours to pass through to the engine intake where they join the mixture entering the combustion chamber. The valve L10 , supplied by the main relay J10 , is opened by the control unit when the engine is loaded by a signal from pin 52 of M10 . The LPG injection control unit M18 processes the information coming from the sensors of the basic system, the information coming via the CAN line from the control unit M10 (coolant temperature, air temperature) and the information coming from the sensors added for LPG operation, in order to recognise the system's operating conditions and generate the appropriate commands for the LPG injectors. The control unit M18 is supplied directly by the battery - at pin 1 - from the line of the maxifuse EFI of B5, via the line protected by the fuse B34B . The supply controlled by the ignition (15/54) reaches pin 34 from the line protected by fuse B25 . Pins 27, 28, 55, 61, 62 and 76 of the control unit M18 are earthed. The CAN line goes from pins 23 and 38 of M18 to the control unit M10 (pins 6 and 32). Pin 22 of M18 receives a reference electronic earth signal from pin 18 of M10 .

The LPG supply relay J24 is supplied directly by the battery from the line of the maxifuse EFI of B5, protected by the fuse B34A, while the coil is supplied, ignition dependent (15/54), by the line protected by the fuse B25; it is energisec by a control (earth) signal coming from pin 68 of control unit M18, and consequently sends the supply:

  • to the control unit M18 , pins 59, 66 and 80;
  • to the coil of the relay J27 ;
  • to the LPG injectors N73 .
The changeover button H94 receives a supply controlled by the ignition (15/54) from the line protected by the fuse B25 : in the case of a manual changeover to petrol, it sends a signal to pin 47 of the control unit M18 and the green LED on the button comes on. Pins 54 and 74 of the control unit M18 enable, in accordance with the control logic, the petrol or LPG supply, consequently excluding the other. Pin 74 disables petrol operation: it sends an earth signal to the coil of relaly J27 : this is supplied by the line of the maxifuse EFI of B5 , via the relay J10 of the petrol injection and the line protected by the specific fuse B28 ; while the coil is supplied by the relay J24 ; when the relay J27 is energized, it cuts off the supply to the fuel pump N40 . The same signal is sent to the instrument E50 - pin 26 of connector A - and lights up the specific warning light which indicates operation on petrol. The electric fuel pump N40 is earthed through the inertia switch I50 which, in the case of an impact, cuts off the circuit and stops the dangerous supply of fuel. Pin 54 instead enables LPG operation - it sends an earth signal which energises the LPG operation relay J26 : this is supplied by the line of the maxifuse EFI of B5 protected by the specific fuse B40 , while the coil receives an ignition-dependent supply (15/54) from the line protected by the fuse B25 ; it is energised by pin 54 of M18 and sends the supply to the LPG cut-off solenoid L63 and the LPG s
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