2892166 - 7035C10 Third SIDE WINDOW (one), left or right (bonded type) - R.R. - Includes. cleaning edges of window and housing in bodyshell
Removing
(
Refitting
)
- 7040H42 rear pillar trim - r
r - 7040G40 load compartment light bulb holder - r r
(left
only)
- 7040B18 l/h or r/h side trim (one) of luggage compartment/load
platform - arrange - 7040B23 back upper side trim (1), lh or rh - r r - 7065C30 interior l/h or r/h grab handle (one) - r+r - 7040E17 lh or rh rear courtesy light - r r
(right
and left).
1. Undo the bolts on the seat belt cover.2. Remove the cover.3. Remove the retaining buttons using the special tool.
| Name | Country |
|---|
| 4 | Scraper blade | 1.878.077.000 |
1. Apply adhesive tape to protect the edges of the bodywork along
the whole perimeter of the side window.
The bead of sealant of the window
can be cut by:
- harmonic wire: the window can be recovered. The procedure
is described below.
- vibrating knife: the window cannot be recovered. For a description
of the procedure, refer to op..
1. Cut a section of harmonic wire about 50 cm long then, using pliers,
insert one end (1a) of the harmonic wire through the bead of sealant
(1b) which secures the window (1c).2. Secure the end (1a) of the wire to the retaining tool (2a) located
inside the vehicle.Secure the end (2b) of the wire to the traction handle (2c) located
outside the vehicle.3. The operator inside the car must keep the end of the tool (2a)
on the bead of sealant (3a) at about 30 cm from the point of passage
of the wire.The other operator outside the car must pull the handle (2c),
following the outline of the window, and cut the bead of sealant
(3a).Repeat the operation in sections of about 30 cm, until the whole
of the bead of sealant (3a) is cut.During cutting, be careful with the side window's centring pins.4. Fit the suction handle to the windscreen, then with the assistance
of a second operator, remove the windscreen and rest it on a supporting
stand.
Refitting
(
Removing
)
1. Using a suitable tool, cut and smooth off the bead of sealant
in the side window frame, so as to leave a thickness of between
0.25 and 1 mm, without scratching the paintwork. The sealant left
in the frame will act as a backing for the new bond.2. Clean the side window seating carefully with compressed air and
thoroughly degrease with heptane.If glueing takes place 60 minutes after cutting and smoothing
the bead of sealant, treat the sealant surface with the specific
activator and wait 15 minutes before fixing the windscreen.
| Type | Component | Name | Qty. |
|---|
| 2 | PUR activator | Window compartment | - | - |
3. Remove the adhesive tape from the edges of the bodywork, along
the perimeter of the side window.Touch up the paintwork if necessary.
1. Using a suitable tool (1a), cut and smooth off the bead of sealant
on the window so as to reduce its thickness to a minimum.It is not necessary to completely remove the residual sealant;
take care not to damage the moulded seal (1b).If the centring pins (1c) break following removal, the side window
can still be reused.2. Carefully clean with compressed air the surface of the window's
moulded seal and thoroughly degrease with heptane.Check that the window is undamaged.If glueing takes place 60 minutes after cutting and smoothing
the bead of sealant, treat the sealant surface with the specific
activator and wait 15 minutes before fixing the windscreen.
| Type | Component | Name | Qty. |
|---|
| 2 | PUR activator | (3RD' FIXED WINDOW) | - | - |
1. Use an air gun to extrude a bead of sealant as evenly as possible
along the edge of the window.
| Type | Component | Name | Qty. |
|---|
| 7 | Window bonding sealant | (3RD' FIXED WINDOW) | Product n. 71711976 | - |
Begin applying the sealant from the middle of the lower edge
and continue without breaks around the entire edge of the window.
1. With the assistance of a second operator, fit the window in its
seating immediately after applying the sealant and bed it into position.2. Fit the belt (2a) as shown in the figure and tension it so as
to apply even pressure over the entire window, in order to ensure
a perfect match between window (2b), sealant (2c) and window frame
(2d).
Before refitting the interior
components of the car, check that there are no leaks by carrying
out a water test.Fit the rear retaining buttons of the ceiling
trim.Fit the cover on the central rear seat
belt and fix it with the bolts. - 7040E17 lh or rh rear courtesy light - r r
(right
and left).
- 7065C30 interior l/h or r/h grab handle (one) - r+r - 7040B23 back upper side trim (1), lh or rh - r r - 7040B18 l/h or r/h side trim (one) of luggage compartment/load
platform - arrange - 7040G40 load compartment light bulb holder - r r
(left
only)
- 7040H42 rear pillar trim - r r | Wait six hours before moving the
car. |
