2892314 - 7210B55 R.R. BOOT FLOOR
Removing ( Refitting ) Move all fouling parts.Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).Straighten the body if necessary.
1. Drill out the spot welds on the side reinforcements shown in
the figure.2. Use a chamfering machine to remove the spot welds on the side
reinforcements shown in the figure.Using a chisel and hammer remove the spot
welds ground previously.3. Remove the side reinforcements.
1. Drill out the spot welds shown in the figure.2. Use a chamfering machine to remove the weld spots shown in the
figure.Use a chisel and hammer to remove the spot
welds ground previously.3. Remove the load compartment floor.
Refitting
(
Removing
)
Straighten the panel edges
using a mallet and profiled stake.Use a grinding wheel to remove the spot
weld residues.1. Apply the electroweldable paint finish to the areas shown in
the figure.
1. Drill equidistant holes as shown in the figure.Use a rotary brush to remove the corrosion-proofing from
around the entire inner and outer edge of the part.2. Apply the electroweldable paint finish to edges in contact with
the car.
1. Position the load platform floor pan on the car and secure using
self-locking grippers or Parker screws.2. Use a spot welder and weld the areas shown in the figure.3. Use a MIG welder and fill weld the points shown in the figure.
Correct any deformations in
the panel using a profiled stake and mallet.Use a grinding wheel to level weld residues
and remove.1. Apply rust-proofing to newly welded areas.
1. Seal the joint lines between the part and the car using sealant.Reapply the PVC treatment.
1. Apply sound-deadening panels.Paint the load compartment floor (according
to the specified cycle).Apply wax.
Refit all fouling parts.