2892162 - 7035B16 Tailgate windscreen (bonded type) WINDOW GLASS - R.R. - Includes. cleaning housing in tailgate

Removing ( Refitting )  - 5050C32  rear wiper arm - r+r - 7015A04  tailgate interior panel - r+r - 7015A58  internal tailgate moulding (one) - r+r - 5050C42  rear wiper motor - r+r1. Disconnect the electrical connections for the heated rear window.Move aside the electrical connections on the rear window side so as not to damage them while cutting the bead of sealant.

	Name	Connector
1	Heated rear windscreen	P55

2. Move the window side seals.3. Remove the window wiper seal.4. Apply adhesive tape to protect the top and bottom edges of the bodywork. The bead of sealant on the rear window can be cut using either harmonic wire or the vibrating knife; both methods are described below.To cut the bead using harmonic wire, proceed as described below.1. Cut a section of harmonic wire about 50 cm long then, using pliers, insert one end (1a) of the harmonic wire through the bead of sealant (1b) which secures the rear window (1c).2. Secure the end (1a) of the wire to the retaining tool (2a) located inside the vehicle.Secure the end (2b) of the traction handle (2c) located outside the vehicle.3. The operator inside the car must keep the end of the tool (2a) on the bead of sealant (3a) at about 30 cm from the point of passage of the wire.The other operator outside the car must pull the handle (2c) following the outline of the rear window, and cut the bead of sealant (3a).Repeat the operation in sections of about 30 cm, until the whole of the bead of sealant (3a) is cut.During cutting, be careful with the rear window's centring side pins (3b). To cut the bead using the vibrating knife, proceed as described below.1. Use the vibrating knife (1a), with blade (1b), and cut the bead of sealant along the entire preimeter of the rear window, working from inside the car.During cutting, be careful with the rear window's centring pins (1c). 1. After cutting the whole bead of sealant, fit the suction handles on the rear window, then with the asistance of a second operator, remove the rear window and rest it on a supporting stand. Refitting ( Removing ) 1. Using a suitable tool, cut and smooth off the bead of sealant in the rear window frame, so as to leave a thickness of between 0.25 and 1 mm, without scratching the paintwork. The sealant left in the frame will act as a backing for the new bond.2. Clean the rear window seating carefully with compressed air and degrease thoroughly with heptane.If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the windscreen.

	Type	Component	Name	Qty.
2	PUR activator	Rear window compartment	-	-

Touch up the paintwork if necessary. Check that the window is undamaged.1. Fit locating pins.2. Degrease the screen printed area around the edge of the new window.3. Apply glass adhesion promoter (primer) (3b) to the screen printed area round the outside using applicator (3a) provided in the kit.

Wait for 15 minutes before carrying out the next operation to give the primer thinner time to evaporate.

1. Fit the side seals on the rear window.Avoid touching the treated area with the hands.2. Remove the adhesive tape from the edges of the bodywork, along the top and bottom perimeter of the rear window frame. - 5050C42  rear wiper motor - r+r3. Test fit the rear window and check that it is centred properly.4. Use an air gun to extrude a bead of sealant as evenly as possible along the perimeter of the rear window.

	Type	Component	Name	Qty.
7	Window bonding sealant	TAIL-GATE WINDOW GLASS	Product n. 71711976	-

Begin applying the sealant from the middle of the lower edge and continue without breaks around the entire edge of the window.

1. With the assistance of a second operator, fit the rear window in its seating immediately after applying the sealant and bed it in place.2. Fit the retaining belt (2a) as shown in the figure and adjust belt tension to apply uniform pressure over the entire back window in order to ensure a correct match between window (2b), sealant (2c) and rear window frame (2d).3. Refit and connect the rear window electrical connections.4. Fit the window wiper seal. Before refitting the car's exterior and interior components, check that there are no leaks by conducting a water test. - 7015A58  internal tailgate moulding (one) - r+r - 7015A04  tailgate interior panel - r+r - 5050C32  rear wiper arm - r+r

Wait six hours before moving the car.