2891424 - 1064A19 TURBOCHARGER - EXHAUST MANIFOLD - EXHAUST PIPE CONNECTING HOSE - R.R.

Removing ( Refitting )  - 1072C44  exhaust manifold heat shield on bulkhead - r+r - 1076B50  exhaust pipe attachment to engine - r + r - 1080C54  pipe carrying exhaust gas from e.g.r. valve to inlet manifold - r + r1. Disconnect the air intake sleeve from the turbocharger.2. Unscrew the fitting.3. Disconnect the oil intake line to the turbocharger.
1. Unscrew retaining bolts (1a) and move back rigid pipe (1b) carrying fluid to the water pump.
Raise the lift.1. Unscrew the retaining nuts.2. Remove the protection from the turbocharger fluid outlet pipe.3. Disconnect the oil outlet pipe from the turbo.
1. Unscrew retaining bolts (1a) and remove reinforcement bracket (1b).2. Unscrew retaining bolts (2a) and remove EGR valve (2b).3. Undo the nuts securing the exhaust manifold to the cylinder head.4. Remove exhaust manifold (4a) with turbocharger (4b).5. Recover the gasket underneath the intake manifold and fit a new one.
Refitting ( Removing ) Fit the new intake manifold gasket.Fit the exhaust manifold/turbocharger assembly.Tighten the nuts securing the exhaust manifold to the cylinder head to the recommended torque.

FasteningComponentØValue(daNm)
-NutEXHAUST MANIFOLD/SM82.5
Tighten the bolts securing the EGR valve to the exhaust manifold to torque.

FasteningComponentØValue(daNm)
-BoltEGR VALVEM82.5
Tighten the bolts securingi the turbocharger bracket to the crankcase.Tighten the nuts securing the fluid outlet protection to the turbocharger.Lower the lift.Fit the rigid pipe carrying fluid to the water pump.Tighten the bolts securing the rigid fluid filler pipe to the water pump to torque.

FasteningComponentØValue(daNm)
-BoltCOOLANT PUMP RIGID INLET PIPEM60.9
Connect the oil intake pipe to the turbocharger and tighten the fitting.Connect the air intake sleeve to the turbocharger. - 1080C54  pipe carrying exhaust gas from e.g.r. valve to inlet manifold - r + r - 1076B50  exhaust pipe attachment to engine - r + r - 1072C44  exhaust manifold heat shield on bulkhead - r+r