2891279 - 1072B10 inlet manifold - r + r and replace seal

Removing ( Refitting )  - 4450B10  Front WHEEL (one) - R.R. - 7055B42  Additional FRONT WHEEL ARCH (one), left or right - R.R. - 1092G10  single engine belt r r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1032D12  timing system protective cover(s) - r + r - 1016A10  sound-proofing cover - r + r - 1008C10  power unit upper reaction link r r - 1008C14  engine link bracket - r r - 1032B14  toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner - 1060E30  pressure pump pulley - r r - 1060F50  fuel return manifold - r r - 1060F20  pressure pump/manifold pipe - r r - 1060E10  pressure pump - r r - 1048A10  air cleaner filtering element - replace - 5530B10  battery - r+r - 1080D34  engine oil vapour separator - r + rDisconnect the electrical connections from the injectors.

NameConnector
-Injector  N70 
1. Disconnect the electrical connection from the fuel pressure sensor.

NameConnector
1Fuel pressure sensor  K83 
2. Loosen the manifold side connector for the supply pipe from the pressure pump to the manifold.3. Disconnect the pressure pump side connector for the supply pipe from the pressure pump.4. Remove the pipe.5. Undo nuts (5a) and remove the single fuel manifold pipe (5b).
1. Undo nuts (1a) and move exhaust gas recirculation (E.G.R.) pipe (1b) away from the manifold.2. Disconnect both press-fitted rubber hoses (2a) away from the ends of the rigid vacuum pipe, unscrew retaining bolts (2b) and remove rigid pipe (2c).3. Disconnect rigid pipe (3a) from the rigid coolant pipe section, disconect coolant hose (3b) from the thermostat.4. Unscrew the retaining nuts and move the spark plug wiring to one side.
1. Unscrew the bolts securing the intake manifold to the pressure pump mount.2. Remove the pressure pump retaining stud.3. Unscrew the retaining nuts.4. Remove the intake manifold.Recover the underlying gasket.
Refitting ( Removing ) Fit a new gasket.Fit the intake manifold.Tighten the retaining nuts to torque.

FasteningComponentØValue(daNm)
-NutINLET MANIFOLDM83.5
Fit the pressure pump retaining stud.Tighten the bolts securing the intake manifold to the pressure pump mount to torque.

FasteningComponentØValue(daNm)
-BoltINLET MANIFOLDM82.5
Fit the spark plug wiring.Connect the engine coolant hoses to the thermostat and to the rigid pipe.Fit the exhaust gas recirculation (EGR) pipe into its seat on the exhaust manifold and tighten the retaining nuts.Fit the rigid vacuum pipe.Tighten the retaining bolts and connect both press-fitted rubber hoses to the pipe ends.Fit the single fuel manifold pipe and tighten the nuts.

FasteningComponentØValue(daNm)
-NutINJECTOR FUEL MANIFOLD (DIESEL)M82.5
Whenever you need to work on the fuel hoses, always use new hoses when refitting in order to prevent leakakge from the fittings.
Fit a new delivery hose to the fittings. Tighten the fitting on the manifold fuel inlet hose to torque and then tighten the pressure pump fitting to torque.

FasteningComponentØValue(daNm)
-ConnectorFUEL MANIFOLD LINE TO INJECTORSM12 x 1.52.2

FasteningComponentØValue(daNm)
-BoltPRESSURE PUMP LINE TO FUEL MANIFOLDM14 x 1.53
Connect the electrical connection to the fuel pressure senor.

NameConnector
-Fuel pressure sensor  K83 
Connect the electrical connections to the injectors.

NameConnector
-Injector  N70 
 - 1080D34  engine oil vapour separator - r + r - 5530B10  battery - r+r - 1048A10  air cleaner filtering element - replace - 1060E10  pressure pump - r r - 1060F20  pressure pump/manifold pipe - r r - 1060F50  fuel return manifold - r r - 1060E30  pressure pump pulley - r r - 1032B14  toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner - 1008C14  engine link bracket - r r - 1008C10  power unit upper reaction link r r - 1016A10  sound-proofing cover - r + r - 1032D12  timing system protective cover(s) - r + r - 1092A12  crankshaft pulley - r+r for versions with air conditioner - 1092G10  single engine belt r r - 7055B42  Additional FRONT WHEEL ARCH (one), left or right - R.R. - 4450B10  Front WHEEL (one) - R.R.