2892157 - 7035A14 OUTER WINDSCREEN MOULDING - R R

Removing ( Refitting )     Op. 7065C34 L/H OR R/H SUN BLIND (ONE) - R+R (left and right sides).     Op. 7040H33 GLASSES HOLDER (1) LH OR RH, ON ROOF TRIM - R R (left and right sides).     Op. 5580E22 ANTI-THEFT DEVICE SIREN - R+R    Op. 7040E50 FRONT MODULAR COURTESY LIGHT UNIT - R+R    Op. 7065C68 REAR VIEW MIRROR - R+R    Op. 7040H30 FRONT PILLAR TRIM - R R (left and right sides).     Op. 5050B32 WINDSCREEN WIPER ARM/S - R+R (left and right sides).     Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R (For removing the window using a vibrating knife). Protect the dashboard and wings using suitable covers.1. Release the windscreen perimeter seal.2. Apply adhesive tape to protect the edges of the bodywork and along the side and upper perimeters of the windscreen.3. Completely lower the windscreen retaining mounting pins.
The windscreen sealant can be cut using a wire or vibrating knife; both methods are described below.To cut using a wire, proceed as described below.1. Cut a length of wire of about 50 cm then, with the help of pliers, introduce one end (1a) of the wire through the bead of sealant (1b) securing the windscreen (1c).2. Fasten one end (1a) of the wire to the special retaining tool (2a) located inside the vehicle.Fasten one end (2b) of the wire to the traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of the tool (2a) on the bead of sealant (3) about 30 cm from the point where the wire passes through.The other mechanic, outside the vehicle, should pull the handle (2c) following the surround of the windscreen and they should cut the bead of sealant (3).Repeat the operation in sections of about 30 cm until the bead of sealant (3) is completely cut.
To cut using a vibrating knife, proceed as described below.1. Use the vibrating knife (1a) and blade (1b) and cut the sealant at the bottom (1c) of the windscreen working from the outside of the vehicle.2. Fit the blade (2a) and cut the sealant for the remaining perimeter of the windscreen working from the inside of the vehicle.
1. After cutting round the entire sealant strip, apply suction pads to the windscreen and then, with the assistance of a second mechanic, remove the windscreen and rest it on a support stand.
Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant in the windscreen housing leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the windscreen housing using an air jet and degrease fully using heptane.When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
TypeComponentDescriptionQty.
2Activator for PURWindscreen glass--
If necessary, retouch the paintwork.
1. Using suitable equipment cut and level the bead of sealant on the windscreen so that it is as thin as possible. The remaining sealant does not have to be completely removed; take care not to damage the black serigraphy on the glass perimeter.2. Clean the perimeter of the serigraphed area of the windscreen thoroughly with compressed air and degrease it using heptane.Check that the glass is not damaged.When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
TypeComponentDescriptionQty.
2Activator for PURWINDSCREEN GLASS--
1. Fit the seal on the perimeter of the windscreen.Use a new seal.2. Release the retaining mountings (2a) and completely remove all the pins (2b), then refit the mountings.3. Remove the adhesive tape from the edges of the bodywork and along the side and upper perimeters of the windscreen housing.4. Test fit and centre the windscreen perfectly, using the retaining mountings (2a).5. When the windscreen has been centered, mark the position of the windscreen in relation to the housing using strips of adhesive tape.6. Cut the strips of adhesive tape and remove the windscreen.7. Using a spray gun apply a bead of sealant along the perimeter of the rearscreen as evenly as possible.
TypeComponentDescriptionQty.
7Windscreen sealantWINDSCREEN GLASSProduct n° 71711976-
Start the operation from the centre of the bottom and continue without breaks along the entire perimeter of the glass. Apply sealant to the lower part of the windscreen following the figures given in the drawing to prevent interference with the retaining mountings.
1. Place the windscreen in the housing, with the assistance of a second mechanic, straight after applying the sealant and let it bed in.2. Position the belt (2a), as illustrated, and tension it so that even pressure is exerted on the entire windscreen to ensure that the matching between the glass (2b), sealant (2c) and windscreen housing (2d) is correct.
Before refitting the vehicle interior and exterior elements, check that there are no penetration points by carrying out a water leakage test. (For removing the window using a vibrating knife).     Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R    Op. 5050B32 WINDSCREEN WIPER ARM/S - R+R (left and right sides).     Op. 7040H30 FRONT PILLAR TRIM - R R (left and right sides).     Op. 7065C68 REAR VIEW MIRROR - R+R    Op. 7040E50 FRONT MODULAR COURTESY LIGHT UNIT - R+R    Op. 5580E22 ANTI-THEFT DEVICE SIREN - R+R    Op. 7040H33 GLASSES HOLDER (1) LH OR RH, ON ROOF TRIM - R R (left and right sides).     Op. 7065C34 L/H OR R/H SUN BLIND (ONE) - R+R (left and right sides).
Do not move the vehicle for six hours.