2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R - Fiat - MULTIPLA - eLearn

2891540 - 2110A10 manual gearbox and differential - r + r

) - 1016A10 sound-proofing cover - r + r - 1048A10 air cleaner filtering element - replace - 5530B10 battery - r+r - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. - 1076B50 exhaust pipe attachment to engine - r + r - 1008A44 rear rigid mount - r r - 4450B10 Front WHEEL (one) - R.R. - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. - 2710A10 drive shaft with joints (one), l/h or r/h - r + r - 2710A30 intermediate drive shaft - r + r with r/h drive shaft removed1. Open the clips (1a) and disconnect the pipes (1b).Open the single clip and separate the two air ducts.2. Remove the flowmeter-turbocharger connecting hose from the engine.

1. Open the clips (1a) connecting the hose to the inlet manifold and air exchanger, then remove the air inlet hose (1b).

1. Disconnect the electrical connection for the speedometer.

	Name	Connector
1	Speedometer sensor	K84

2. Undo the adjustment nut (2a) and disconnect the release cable (2b) from the lever and from its engagement on the gearbox.3. Undo the nut (3a) and disconnect the earth lead from the gearbox (3b).

1. Remove the flexible transmission cable ends.2. Remove the retaining clips.3. Withdraw the two gear selection and engagement flexible transmission cables from the mounting bracket.4. Disconnect the electrical connection for the reversing lights.

	Name	Connector
4	Reversing light switch	I20

1. Undo the three starter motor bolts.2. Disconnect the starter motor wiring.3. Remove the starter motor.

	Name	Connector
2	Starter motor	A20

Undo the bolts securing the lower track control arms to the suspension knuckles.Release the lower track control arm balljoint from its seat on the steering knuckles.1. Undo the nuts and detach the front anti-roll bar from the reaction links.2. Undo the bolts securing the power steering box to the suspension crossmember.Prepare a hydraulic jack under the suspension crossmember.3. Undo the bolts securing the crossmember to the bodyshell.4. Undo the bolts securing the intermediate crossmember to the bodyshell.5. Remove the suspension crossmember.

1. Position the longitudinal crossmember for supporting the engine during the gearbox removal operations.

	Name	Country
1	Crossmember	1.870.595.000

2. Take the second crossmember and position it transversally on the crossmember already fitted. Reduce the length of the second crossmember as appropriate so that the length does not overshoot the dimensions of the engine compartment.

	Name	Country
2	Crossmember	1.860.851.000

Secure the two crossmembers to each other at the rear end.3. Secure the front of the transversal crossmember to the front support on the top crossmember.

	Name	Country
3	Front mount	1.860.851.001

4. Secure the tool to the engine using an ordinary bracket (4a) attached to the inlet manifold and a hook (4b) firmly fixed to the exhaust manifold.

1. Undo the top bolts securing the gearbox to the engine block.

Raise the car.Place a container under the vehicle to collect the gearbox oil.Undo the plug and drain the gearbox oil.Provisionally retighten the plug.Remove the container with the collected gearbox oil.1. Undo the attachment bolts.2. Remove the engine flywheel guard.

1. Undo the bolt securing the bellhousing.2. Position the tool for supporting the gearbox during removal.3. Secure the tool using the bolt previously unscrewed and a bolt for anchoring the rear.4. Undo the side bolt securing the bellhousing to the engine block.

	Name	Country
2	Gearbox mount	1.860.873.000

- 1008A42 gear box left rigid mount - r r1. Undo the bolts securing the gearbox to the engine block.2. Remove the gearbox and differential.

Refitting ( Removing

) Refit the gearbox-differential unit in the engine compartment, making sure to line up the centring bushes and not to damage the adjacent components.Tighten the bolts and nuts securing the gearbox to the engine block.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	MANUAL GEARBOX	M12 x 1.25	8.8

	Fastening	Component	Ø	Value(daNm)
-	Bolt	MANUAL GEARBOX	M10 x 1.25	5

- 1008A42 gear box left rigid mount - r rRemove the tool fitted previously to support the gearbox during removal.

	Name	Country
-	Gearbox mount	1.860.873.000

Retighten the bellhousing bolt, removed to fit the tool.Fit the engine flywheel guard and secure it with its bolts.Lower the vehicle.Tighten to torque the top bolts securing the gearbox to the engine block.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	MANUAL GEARBOX	M10 x 1.25	5

Remove the two crossmembers and the service bracket fitted to support the engine, and move them out of the working area.

	Name	Country
-	Crossmember	1.870.595.000

	Name	Country
-	Crossmember	1.860.851.000

	Name	Country
-	Front mount	1.860.851.001

Place the suspension crossmember on a hydraulic jack.Raise the jack and offer the crossmember up to the attachments on the bodyshell.Tighten the bolts securing the crossmember to the bodyshell to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	INTERMEDIATE FRONT SUSPENSION BEAM	M12 x 1.25	12

Tighten the bolts securing the crossmember to the bodyshell to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ENGINE OR ROD ANCHORAGE BEAM	M12 x 1.25	12

Remove the hydraulic jack.Tighten the bolts securing the power steering box to the suspension crossmember to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	POWER STEERING BOX	M10 x 1.25	7

Tighten the nuts securing the front anti-roll bar to the reaction links to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	FRONT ANTI-ROLL BAR	M10 x 1.25	7

Secure the track control arm balljoint to the steering knuckles.Tighten the bolts securing the track control arms to the suspension struts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	FRONT SUSPENSION LOWER LEVER BALL JOINT	M10 x 1.25	7

Fit the starter motor.Connect the starter motor wiring.

	Name	Connector
-	Starter motor	A20

Tighten the three bolts securing the starter motor to the gearbox.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	STARTER SWITCH ASSEMBLY	M8	2.2

Connect the electrical connection for the reversing lights.

	Name	Connector
-	Air conditioning compressor electro-magnet	l20

Fit the two gear selection and engagement flexible transmission cables on the mounting bracket.Fit the flexible transmission cable ends.Fit the retaining clips.Connect the earth lead to the gearbox.Connect the electrical connection for the speedometer sensor.

	Name	Connector
-	Speedometer sensor	K84

Connect the clutch release control cable onto the lever and gearbox.Tighten the adjustment nut.Fit the air inlet duct on the inlet manifold and secure it with new clips.Fit the flowmeter-turbocharger connecting duct and secure it with new clips. - 2710A30 intermediate drive shaft - r + r with r/h drive shaft removed - 2710A10 drive shaft with joints (one), l/h or r/h - r + r- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. - 4450B10 Front WHEEL (one) - R.R. - 1008A44 rear rigid mount - r r- 1076A32 exhaust rigid mount - r r - 1076B50 exhaust pipe attachment to engine - r + r - 1820A14 clutch pedal - adjust travel - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. - 5530B10 battery - r+r - 1048A10 air cleaner filtering element - replace - 1016A10 sound-proofing cover - r + r