2892628 - E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT - Functional description

Functional description

The engine control unit M10 monitors and controls the UNIJET electronic injection system. The engine control unit M10 receives a supply controlled by the ignition (15/54) to pin 13 of connector B from the line protected by fuse B25. The relay J10 controls the supply of the system: it is supplied by the battery, the line for maxifuse UGD of B5, the coil is supplied by the same line and is energized by an earth signal coming from the control unit M10, from pin 46 of connector C. This energizing makes it possible to supply pins 7, 8 and 1 of the control unit. (the line which goes from J10 to pin 1 is also protected by fuse B41). The relay J15 is also supplied by the battery, from the line for maxifuse UGD of B5: signals arrive, from pins 30 and 52 of connector C for the control unit M10, which energize the relay J15, which provides the supply for the electric fuel pump N40 which is earthed through the inertia switch I50. In case of impact, this cuts off the circuit to prevent the danger of fuel delivery. The diesel pre-heating relay J17, supplied by the battery - connector A - through the line protected by fuses B37 and B39, is energized by the signal coming from the alternator ("recharging" warning light signal): the pre-heating only operates when the engine is running. Under these circumstances, the relay controls the operation of the diesel heating resistance O20: the thermal contact (connector A of O20) deactivates the system when the heating is over. The control unit M15, which manages the pre-heating of the heater plugs A40, is supplied - connector A - directly by the battery through the line protected by fuse B37. It receives commands from pins 38 and 51 of connector C of M10 which controls the timing and sends a feedback signal o pin 1 of connector B of the control unit. Connector B is connected to the heater plugs A40. Pins 4 and 5 of connector A of M10 are earthed. The control unit M10 receives signals from the various sensors in order to monitor all engine service conditions. Rpm sensor K46 supplies information on engine speed via a frequency signal sent to pin 26 of connector D of control unit M10. It receives an earth signal from pin 37 of control unit connector D. Both signals are weak and are therefore suitably shielded by pin 17. Timing sensor K47 is supplied from pin 12 of connector D of control unit M10. It receives a reference earth from pin 2 of connector D of control unit M10 and sends it a signal of frequency corresponding to the timing of pin 3 of the same connector. Engine temperature sender unit K45 eceives a reference earth from pin 27 of connector D of control unit M10 and supplies a signal proportional to coolant temperature to pin 36 of the same connector. Air flow meter K41 receives a general power supply from pin 11 of control unit connector D and a reference voltage from control unit pin 1. It sends pin 14 of connector D a signal proportional to air flow. K41 also contains an air temperature sensor: the sensor reference earth is supplied by pin 4 of connector D of M10, while an air temperature signal is received by pin 23 of connector A. Accelerator pedal K55 is fitted with two built-in potentiometers (a main one and a safety back-up). The first receives power and earth from pins 5 and 23 respectively of connector C of M10 and sends a corresponding signal to pin 10 of the same connector. The second receives power and earth from pins 21 and 8 respectively of connector C of M10 and sends a corresponding signal to pin 9 of connector C. Fuel temperature sensor K81 fitted on the return manifold measures the temperature of diesel leaving the injectors. It receives a reference earth from pin 1 of connector C of M10 and sends a fuel temperature signal to control unit pin 24. The supercharging sensor K82 measures the turbocharger pressure. It is supplied from pin 8 of conector D of M10 and receives a reference earth from control unt pin 7. The signal is sent to pin 6 of control unit connector D. Fuel pressure sensor K83 is responsible for providing the injection control unit with a feedback signal for governing pressure and injection duration. It receives power and a reference earth from pins 13 and 14 respectively of connector D of M10. It then sends a pressure signal to pin 24 of the same connector. Fuel pressure regulator N77 maintains fuel pressure level constant in the accumulator. Both control signals are produced by pins 31 and 21 of control unit connector D. EGR solenoid L30 controls exhaust gas recirculation. It is supplied from pin 37 of connector C of M10 and sends a signal to control unit pin 50. Pin 8 of connector B of M10 receives the signal coming from the brake lights switch I30, with the supply controlled by the ignition (INT) from fuse F1 of the junction unit B1 ( See E2021 BRAKE LIGHTS ). Pin 2 of connector C of M10 receives a signal from the second contact of clutch pedal switch I31, ignition-operated (INT/A) through a line protected by fuse F1 in junction unit B1. The injectors N70 receive the opening go ahead supply from pins 2 (cylinders 1 and 4) and 4 (cylinders 2 and 3) for connector E of M10.The engine control unit sends commands to the injectors from pins 9, 7, 5 and 3 of connector E for cylinders 1, 2, 3 and 4, respectively. The control unit is equipped with a self-diagnostic unit that may be used by connecting the unit to connector R10 via pin 28 of connector C. The autod-diagnostic system also produces a signal for the "injection failure" warning light: the instrument panel E50 receives a supply controlled by the ignition (INT) from the line protected by fuse F1 in the junction unit B1: when the earth signal arrives from pin 48 of connector C, the "injection failure" warning light comes on.An earth signal to pin 43 of connector C, on the other hand, lights up the "heater plugs" warning light. If the engine temperature is high, the control unit lights up the warning light in the instrument panel E50 (signal from pin 49 of connector C). The control unit M10 is connected with the CODE control unit M20 through the special line from pin 13 of connector C; in this way, if the CODE control unit does not detect the correct code, it does not give the go ahead and the engine cannot be started up. The speedometer signal (vehicle speed) reaches pin 26 of connector C of the control unit M10 ( See E4021 SPEEDOMETER ). Control unit M10 is connected to the air conditioning system via pin 32 of connector D and pin 3 of connector B. This allows engine idling speed to be adjusted to increased engine load whenever the compressor is activated, or to turn off the compressor in the case of high speeds or high engine loads (  See E6021  COMPRESSOR ENGAGEMENT ). The control unit also controls the engine cooling system: pin 23 of connector B, pin 15 of connector D and 20, 45 of connector C control activation of the relevant fan (  See E5020  ENGINE COOLING ).