2892455 - Introduction - INSTRUMENT PANEL

LCD

Liquid Crystal Display This consists of elements where, after the electric current passes through, the transparency is altered, composing figures or letters according to the basic electrical circuit.

LED

The LED code (Light Emitting Diode) is used for particular diodes capable of emitting light at a certain wavelength when a low voltage electric current passes through.

The gauges and warning lights which form the instrument panel are grouped in a single instrument containing:

  • electronic speedometer
  • total mileage counter/trip recorder
  • digital clock
  • fuel gauge, with reserve warning light
  • warning lights
1, electronic speedometer 2, total mileage counter/trip recorder 3, digital clock 4, fuel gauge 5, engine overheating warning light 6, low oil pressure warning light 7, heater plugs warning light 8, fuel injection failure warning light 9, Code failure warning light 10, insufficient brake fluid level/handbrake warning light 11, brake pad wear warning light 12, ABS failure warning light 13, fuel reserve warning light 14, Air Bag fault warning light 15, recharging warning light 16, main beam headlamps warning light 17, direction indicators warning light 18, side lights warning light 19, trailer direction indicators warning light 20, passenger Air Bag deactivation warning light

REAR VIEW

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1, Connector A 2, Connector B 3, connector C 4, housing available for bridge for ABS/ Air Bag warning lights

Instrument pin-out

Connector APin, Signal1, direct supply2, supply controlled by the ignition3, power earth4, electronic earth5, left direction indicators warning light6, right direction indicators warning lightConnector BPin, Signal1, side lights warning light2, main beam headlamps warning light3, speedometer signal output (preparation)4, fuel gauge signal5, fuel gauge earth6, Air Bag failure warning light7, passenger Air Bag deactivation warning light8, handbrake warning light9, N.C.10, N.C11, N.C.12, N.C.Connector CPin, Signal1, generator warning light2, low oil pressure warning light3, engine overheating warning light4, heater plugs warning light5, brake pad wear warning light6, fuel injection failure warning light7, ABS failure warning light8, speedometer sensor supply9, speedometer signal input10, speedometer signal output11, speedometer signal output12, Code failure warning light13, low brake fluid level warning light14, EBD failure warning light15, diesel preheating enablement16, trailer direction indicators warning light

Speedometer signal

The speedometer signal comes from the specific sensor located on the gearbox.The gauge display is produced by an electronic circuit inside the module. There are also some 'repeat' outputs of the signal for other systems which require this information.

Milometer

The milometer consists of an LCD which alternately shows the total and trip mileage.

The specific button switches between functions and resets the trip recorder:

  • if the button is pressed briefly (less than about 2.5 s), it switches over between total/trip mileage
  • if the button is pressed for longer (more than about 2.5 s) and the milometer is on trip recorder, the recorder is reset.

Zeroing the milometer

The total mileage counter can be reset only once - during the first 200 km - following handling during production or prior to delivery to the Customer.In the case of a new instrument, the mileage reading is preceded by an 'H' (e.g. 'H00199').After 200 km, the letter H disappears automatically and the reading becomes '000201'.If the reset button is pressed before 200 km, the letter H disappears and the counting restarts from '000000'.This operation can only be carried out once!

Clock

The digital clock is electronic with quartz oscillator. It is adjusted by means of a button inside the dial.The time is adjusted using the 'h' and 'min' buttons.The clock is set to zero if the battery is disconnected for over 10 seconds.

Lcd

The segments of the milometer and clock display can be tested as follows: turn the ignition on while holding down the reset button.

Fuel gauge

The fuel level is displayed via electronic circuitry inside the module, which operates the gauge and the warning light (which comes on when the gauge is at about 1/8 of its travel). The internal logic 'dampens' the signal, preventing fluctuations (e.g. the warning light comes on if the signal persists for at least 100 s).During starting, when the ignition is turned on, the warning light comes on for about 4 seconds as a self-test, then goes out.If it stays on flashing, and at the same time the gauge goes to '0', this means that there is a fault in the connection (short circuit to earth or A.C.) or in the fuel gauge sender unit.

Warning lights

'intelligent' warning lights

Some warning lights come on not only to indicate a fault in the system they are checking, but also if there is a failed connection or a short to earth from the circuit which connects the warning light and relevant control unit: these warning lights have a special internal control circuit which checks that they are connected correctly.

These warning lights are:

  • 'Air Bag failure'
  • 'ABS failure'
If the vehicle is not fitted with ABS and/or Air Bag, a specific bridge is located on the back, level with the symbol which indicates the system in questionThe relevant electrical circuit is shown in the following figure:
1, ABS or Air Bag control unit 2, protective diode 3, warning light LED 4, bridge 5, load resistors

'insufficient brake fluid level' and 'handbrake' warning light

The 'insufficient brake fluid level' and 'handbrake' warning light has a dual function:

  • if it comes on, during driving, together with the 'ABS failure' warning light, it indicates a fault in the EBD braking system, managed by the ABS control unit (for further details refer to the description of the ABS)
  • if, on the other hand, it comes on by itself, the brake fluid level is low or the handbrake is on.

Lighting

The instrument is lit up when the ignition is on.The brightness of the instrument is dimmed with the side lights signal

Replacing bulbs

The warning lights consist of LEDs built into the electronic circuit, and so CANNOT be replaced.

CONSTRUCTION FEATURES

The gauges and warning lights which form the instrument panel are grouped in a single instrument containing: electronic speedometerelectronic rev counterfuel level gauge - with reservemethane level gauge, with reserve (only for BIPOWER versions) warning lightsmultifunction display: with milometer/trip recorder - external temperature gauge - digital clock - Trip computer - oil level gauge - digital clock (only for JTD version)
1 - speedometer 2 - rev counter 3 - multifunction display 4 - fuel gauge 5 - engine overheating warning light 6 - low oil pressure warning light 7 - Glow plug warning light (JTD version only) - 8 - fuel injection/EOBD system fault warning light 9 - Code fault warning light 10 - low brake fluid level / handbrake warning light 11 - brake pad wear warning light 12 - ABS fault warning light 13 - fuel reserve warning light 14 - Air Bag fault warning light 15 - recharging warning light 16 - main beam warning light 17 - direction indicators warning light 18 - side lights warning light 19 - passenger Air Bag deactivation warning light 20 - door open warning light 21 - water in diesel filter warning light (only for JTD version) 22 - seat belt not fastened warning light 23 - methane level gauge (only for BIPOWER versions) 24 - methane reserve warning light (only for BIPOWER versions) 25 - petrol operation switching warning light (only for BIPOWER versions)

Rear view

The diagram below shows the rear view.
1 - connector A 2 - connector B 3 - connector C 4 - housing available for bridge for ABS warning light

Instrument pin-out

Connector A
PinSignal
1engine temperature signal
2fuel level signal
3inertia switch
4ABS failure warning light
5speedometer signal input
6speedometer signal input
7Fuel consumption signal (excluding JTD version)
8engine overheating signal
9methane level in tank - pressure signal(BIPOWER only)
10Oil level signal (JTD only)
11handbrake warning light signal
12N.C.
13N.C.
14ref. signal oil level (JTD version only)
15ref. signal engine temperature (excluding JTD version)
16ref. signal fuel level
17direct power supply
18electronic earth
19supply controlled by the ignition
20speedometer sensor supply
21N.C.
22N.C.
23N.C.
24N.C.
25N.C.
26petrol/methane manual switching signal(BIPOWER only)
27Air Bag failure warning light
28passenger Air Bag deactivation warning light
29side lights warning light, instrument illumination
30speedometer signal output
31speedometer signal output
32speedometer signal output
Connector B
Pin Signal
1power earth
2fuel consumption signal for EOBD (excluding JTD versions)
3glow plug preheating warning light (only JTD version)
4seat belt fastened warning light (N.C.)
5doors open warning light
6CODE failure warning light
7water in diesel filter warning light (JTD only)
8recharging warning light
9N.C.
Connector C
PinSignal
10left direction indicators warning light
11right direction indicators warning light
12main beam warning light
13brake pad wear warning light
14EBD failure warning light
15low brake fluid level warning light
16EOBD/injection system failure warning light
17outside temperature signal
18minimum engine oil pressure warning light

OPERATION

Speedometer

The speedometer signal comes from the specific sensor located on the gearbox. The gauge display is produced by an electronic circuit inside the module. There are also some 'repeat' outputs of the signal for other systems which require this information.

Rev counter

The engine rpm signal comes from the engine management control unit.The gauge display is produced by an electronic circuit inside the module.

Petrol gauge

The fuel level is displayed via electronic circuitry inside the module, which operates the gauge and the reserve warning light (which comes on when the gauge is at about 1/8 of its travel, corresponding to about 8-9 litres remaining in the tank).The internal logic 'dampens' the signal, preventing fluctuations (e.g. the warning light comes on if the signal persists for at least 50 s). During starting, when the ignition is turned on, the warning light comes on for about 4 seconds as a self-test, then goes out.If it stays on flashing, and at the same time the gauge goes to '0', this means that there is a fault in the connection or in the fuel gauge sender unit.

Methane gauge (BIPOWER versions only)

The methane level is displayed via electronic circuitry inside the actual module which operates the 6 green LEDs proportionally to the pressure measured in the circuit. The internal logic 'dampens' the signal, preventing fluctuations (e.g. the reading changes when the signal persists for at least 250 ms. ).
The amber warning light comes on when the last of the green LEDs is still lit, thus indicating the reserve condition. The last green LED going out indicates that the methane is completely used up and the system automatically switches over to running on petrol with the appropriate warning light coming on, as described below.

Buzzer

Inside the instrument there is a buzzer which emits acoustic signals:

  • a light signal ('roger beep') when the buttons are pressed;
  • a deeper signal as an acoustic warning, together with the display of warning messages and the coming on of warning lights.
The volume of this acoustic signal is adjustable on the configuration menu screen; the exclusion of the buzzer ('OFF') only affects the 'roger beep': the fault warnings are however kept at minimum volume.

Buttons

The '+' and '-' buttons scroll through the various menus on the display.

The 'MODE' button gives access to the instrument's configuration menu and the various adjustments:

  • short press (less than one second): move on to the next screen;
  • long press (about 2 seconds): memorization of the situation displayed and return to initial screen.

The 'TRIP' button allows the Trip Computer to be set and displayed:

  • short press (less than one second): move on to the next screen;
  • long press (about 4 seconds): reset.
1 - '+' button 2 - '-' button 3 - 'TRIP' button 4 - 'MODE' button

Instrument illumination

The instrument is lit up when the ignition is on. The brightness is attenuated with the side lights signal, and can be adjusted on the specific configuration menu screen.

Multifunction display

The multifunction display gives the following information:

  • mileometer
  • clock
  • engine temperature
  • engine oil level (JTD versions only)
  • external air temperature
  • Trip computer function
  • Service function
  • fault messages
During starting, when the ignition is turned on, the instrument carries out for about 4 seconds a diagnosis of the various functions and warning lights connected, after which 'OK' is displayed. Standard operating screen
1 - mileometer 2 - clock 3 - external temperature 4 - engine temperature

Instrument configuration menu

The instrument has several adjustment and configuration possibilities, managed via the specific menu accessed by the MODE key:

  • instrument brightness adjustment
  • acoustic signal (buzzer) volume adjustment
  • selection of language for display (available languages: Italian, German, English, French, Spanish, Portuguese);
  • selection of Trip computer unit of measurement
  • selection of 12/24 hour mode (see 'Clock')
  • switching on of legal time function (see 'Clock')
  • switching on of TRIP B function (see 'Trip Computer')
  • access to SERVICE function (see 'Service Function')

Milometer

The milometer displays either the total mileage or the trip mileage. The total km are displayed on start-up.By quickly pressing the 'TRIP' key (less than about 1 s), you change over to trip distance; the display returns to total mileage after 10 seconds, or if the button is pressed quickly. If the button is pressed for longer (more than about 4 seconds) and the milometer is on trip display, you reset the trip recorder. Resetting mileageThe total mileage counter can be reset only once - during the first 200 km - following handling during production or prior to delivery to the Customer. In the case of a new instrument, the mileage reading is preceded by an 'H' (e.g. 'H00199'). After 200 km, the letter H disappears automatically and the reading becomes '000201'. If the two buttons '+' and '-' are pressed simultaneously for about 10 seconds before 200 km, the letter H disappears and the count starts again from '000000'. This operation can only be carried out once!

Clock

The digital clock is electronic with quartz oscillator. The tiime is adjusted using the 'MODE', '+' and '-' buttons.The clock is not reset if the battery is disconnected only for an instant (less than about 4 seconds). On the configuration menu, you can select the 12 or 24 hour display. The 'summer time' function is also available, which automatically switches the legal time on or off.

Engine temperature

This is a seven-bar gauge; the last bar is red and lights up if the temperature reaches about 111°C. In this case, the indication is accompanied by an acoustic signal (buzzer) and a specific warning message on the display.

Oil gauge (jtd versions only)

During starting, when the ignition is turned on, the instrument carries out an initial test for about 4 seconds; the oil level is then displayed for about 5 seconds.

External air temperature

In the versions with automatic climate control system, the instrument receives the external air temperature information from the climate control unit. The temperature is always shown on the display. To warn about the risk of ice, i
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