2892316 - 7210B61 boot floor pan rail partial

Removing ( Refitting ) - 7210B56 R.R. BOOT/LOAD CARRYING COMPARTMENT FLOOR (partial rear operation) Move aside fouling parts.Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).Straighten the body if necessary. Use a rotary brush to remove paint to gain access to the spot welds.1. Use a circular saw and follow the cutting lines shown in the figure.2. Cross-section representing the cutting area as a guide to allow the operator to adjust cutting position and depth in order to avoid damage to the underlying panels. 1. Drill out the spot welds shown in the figure.2. Use a chamfering machine to crop the spot welds shown in the figure.3. Use a hammer and chisel to remove the spot welds and rear floor rail. Straighten the panel edges using a mallet and profiled stake.Use a grinding wheel to remove the weld residues.1. Drill holes in the bodywork as shown in the figure.2. Apply electroweldable paint to the parts of the bodywork in contact with the rail. Refitting ( Removing ) Use a grinding wheel to remove the corrosion-proofing from the part.1. Drill holes in the part as shown in the figure.2. Apply electroweldable paint finish to the edges in contact with the car. Cut the part to size as required.1. Position the part correctly on the car and secure using self-locking grippers.Check that the rail is positioned correctly using specific measuring instruments. 1. Use a spot welder to weld the areas shown.2. Use a MIG welder to seam weld the areas shown in the figure.3. Use a MIG welder and fill weld the points shown in the figure. Straighten the panel edges using a profiled stake and hammer.1. Using a grinding disc, level and remove the weld residues. Apply rust-proofing to the newly-welded areas.1. Use sealant to seal the contact areas between car and part.Apply paint.2. Apply wax oil inside the rail. - 7210B56 R.R. BOOT/LOAD CARRYING COMPARTMENT FLOOR (partial rear operation) Refit all fouling parts.