2892158 - 7035A18 WINDSCREEN GLASS R R INCLUDING CLEANING OF HOUSING

Removing ( Refitting )     Op. 7065C34 L/H OR R/H SUN BLIND (ONE) - R+R (right and left).     Op. 7040H33 GLASSES HOLDER (1) LH OR RH, ON ROOF TRIM - R R (right and left).     Op. 5580E22 ANTI-THEFT DEVICE SIREN - R+R    Op. 7040E50 FRONT MODULAR COURTESY LIGHT UNIT - R+R    Op. 7065C68 REAR VIEW MIRROR - R+R    Op. 7040H30 FRONT PILLAR TRIM - R R (right and left).     Op. 5050B32 WINDSCREEN WIPER ARM/S - R+R (right and left).     Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R    Op. 7055A20 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R (To remove the window by vibrating knife.) Protect the facia and wings using covers.1. Remove the perimetral seal of the windscreen.2. Apply adhesive tape to protect the edges of the bodywork along the side and top of the windscreen.3. Fully lower the pegs on the windscreen's retaining blocks.
The bead of sealant on the windscreen can be cut either by harmonic wire or by vibrating knife; both methods are described below.To cut the bead using harmonic wire, proceed as described below.1. Cut a section of harmonic wire about 50 cm long, then, using pliers, insert one end (1a) of the harmonic wire through the bead of sealant (1b) which secures the windscreen (1c).2. Secure the end (1b) of the wire to the appropriate retaining tool (2a) located inside the car.Secure the end (2b) of the wire to the traction handle (2c) located outside the car.3. The operator inside the car must press the end of the tool (2a) on the bead of sealant (3) at about 30 cm from the point of passage of the wire.The other operator outside the car must pull the handle (2c) following the outline of the windscreen, and cut the bead of sealant (3).Repeat the operation in sections of about 30 cm, until the whole of the bead of sealant (3) is cut.
To cut the bead using the vibrating knife, proceed as described below.1. Use the vibrating knife (1a) with blade (1b) and cut the bead of sealant at the bottom (1c) of the windscreen working from outside the car.2. Fit the blade (2a) and cut the bead of sealant along the rest of the perimeter of the windscreen working from inside the car.
1. After cutting all the bead of sealant, fit the suction handles on the windscreen, then with the assistance of a second operator, remove the windscreen and rest it on a supporting stand.
Refitting ( Removing ) 1. Using a suitable tool, cut and smooth off the bead of sealant in the windscreen frame, so as to leave a thickness of between 0.25 and 1 mm, without scratching the paintwork. The sealant left in the frame will act as a backing for the new bond.2. Clean the windscreen seating carefully with compressed air and degrease thoroughly using heptane.If glueing takes place 60 minutes after cutting and smoothing the bead of sealant, treat the sealant surface with the specific activator and wait 15 minutes before fixing the windscreen.

TypeComponentNameQty.
2PUR activatorWindscreen glass--
Touch up the paintwork if necessary.
Check that the window is undamaged.1. Degrease the screen-printed edge of the new windscreen using heptane.2. Using the swab (2a) supplied in the kit, apply the glass adhesion promoter (primer) (2b) on the printed perimeter.
Wait for 15 minutes before carrying out the next operation to give the primer thinner time to evaporate.
1. Fit the seal around the perimeter of the windscreen.Avoid touching the treated area with the hands.Use a new seal.2. Remove the retaining blocks (2a) and make all the pegs (2b) come out completely, then refit the blocks.3. Remove the adhesive tape from the edges of the bodywork, along the sides and top of the windscreen frame.4. Test fit the windscreen and centre it perfectly, using the retaining blocks (2a).5. After centring the windscreen, mark the relative positions of the windscreen and seating, using strips of adhesive tape.6. Cut the adhesive tape strips and remove the windscreen.7. Use an air gun to extrude a bead of sealant as evenly as possible along the perimeter of the windscreen.

TypeComponentNameQty.
7PUR activatorWINDSCREEN GLASS--
Begin applying the sealant from the middle of the lower edge and continue without breaks around the entire edge of the window. At the bottom of the windscreen, apply the sealant following the dimensions given in the drawing, in order to avoid interference with the retaining blocks.
1. With the assistance of a second operator, fit the windscreen in its seating immediately after applying the sealant and bed it in place.2. Fit the belt (2a) as shown in the figure and tension it so as to apply even pressure over the entire windscreen, in order to ensure a correct match between windscreen (2b), sealant (2c) and windscreen frame (2d).
Before refitting the exterior and interior components of the car, check that there are no leaks by conducting a water test.    Op. 7055A20 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R (To remove the windscreen using a vibrating knife.)     Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R    Op. 5050B32 WINDSCREEN WIPER ARM/S - R+R (right and left).     Op. 7040H30 FRONT PILLAR TRIM - R R (right and left).     Op. 7065C68 REAR VIEW MIRROR - R+R    Op. 7040E50 FRONT MODULAR COURTESY LIGHT UNIT - R+R    Op. 5580E22 ANTI-THEFT DEVICE SIREN - R+R    Op. 7040H33 GLASSES HOLDER (1) LH OR RH, ON ROOF TRIM - R R (right and left).     Op. 7065C34 L/H OR R/H SUN BLIND (ONE) - R+R (right and left).
Wait six hours before moving the car.