3025331 - 4410D15 front suspension beam complete with wishbones and stabiliser bar r r

Removing ( Refitting ) Position the vehicle on the ramp.Proceed with removal  - 1016A40  ignition coil cover on cylinder head- r+r .1. Undo nuts (1a) and move bonnet lid catch (1b) aside without disconnecting the bonnet opening cable.
1. Fit two brackets to the engine to support the power unit the power unit safely as shown in the figure.
1. Fit the tool (1a), complete with support mountings (1b).

NameCountry
1aCrossmember1.820.581.000

NameCountry
1bSupport mountings1.870.650.000
2. Fit the tools (2a) and (2b), then connect them using links (2c) to the brackets fitted previously.

NameCountry
2aCrossmember1.860.851.003

NameCountry
2bVertical support1.870.748.000
Proceed with removal  - 1072C44  exhaust manifold heat shield on bulkhead - r+r .Proceed with removal  - 4450B12  front or rear wheels (two) - r+r .Proceed with the removal  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right and left sides). 1. Undo the nuts (1a) and disconnect the front anti-roll bar joints (1b) from the front damper forks.
1. Undo the bolts fixing the front shock absorber forks to the lower track control arms. 2 Undo the nut for the bolts securing the fronts suspension lower wishbones to the knuckles. 3. Use the tool to disconnect the front suspension lower wishbone from the steering knuckles.

NameCountry
3Extractor1.821.169.000
1. Fit the tool (1a) on the hydraulic jack (1b) to support the front suspension frame.

NameCountry
1aFlange1.860.978.000
2. Undo the bolts securing the power steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell.
1. Release the power assisted steering system pipes from the front suspension beam bracket.
1. Slowly lower the hydraulic jack and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c).
Refitting ( Removing ) Use a hydraulic jack with mounting tool to refit the front suspension beam with lower wishbones and anti-roll bar.

NameCountry
-Flange1.860.978.000
Secure the power steering system pipes to the bracket on the front suspension beam.1. Tighten the side bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

FasteningComponentØValue(daNm)
1Side boltENGINE OR ROD ANCHORAGE BEAMM12(Bodyshell side) 10.8 ÷ 13.2
2. Tighten the rear bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

FasteningComponentØValue(daNm)
2Rear boltsENGINE OR ROD ANCHORAGE BEAMM12(Bodyshell side) 10.8 ÷ 13.2

FasteningComponentØValue(daNm)
2Rear boltENGINE OR ROD ANCHORAGE BEAMM10(Bodyshell side) 7.2 ÷ 8.8
3. Tighten the bolts securing the power steering box to the front suspension crossmember to the specified torque.

FasteningComponentØValue(daNm)
3BoltPOWER STEERING BOXM14(Front suspension crossmember side) 11.7 ÷ 14.3
Remove the hydraulic jack with mounting tool from the front suspension beam.Refit the handbrake control mount and secure with bolts and nuts.Proceed with refitting  - 1008A44  rear rigid mount - r r . Connect the front suspension lower wishbones to the knuckles.1. Connect the front suspension lower wishbones to the knuckles and secure by tightening the nuts to the required torque.

FasteningComponentØValue(daNm)
1NutFRONT SUSPENSION LOWER LEVERM14(Steering knuckle side) 8.6 ÷ 9.5
2. Tighten the bolts securing the front damper forks to the lower wishbones to the specified torque.

FasteningComponentØValue(daNm)
2BoltMANUAL GEARBOXM10(Crankcase sump side) 5.0 ÷ 6.0
1. Connect the front anti-roll bar joints (1a) to the front damper brackets and secure them by tightening the nuts (1b) to the specified torque.

FasteningComponentØValue(daNm)
1bNutFRONT ANTI-ROLL BAR JOINTSM10(Front shock absorber fork side) 4.1 ÷ 5.0
1. Tighten the bolts securing the drive shafts to the intermediate differential/drive shaft internal drive shaft to the specified torque.

FasteningComponentØValue(daNm)
1BoltDRIVESHAFTM8(Differential. internal. driveshaft./side..) 3.5 ÷ 4.3
Proceed with the refitting  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right and left sides).Proceed with refitting  - 4450B12  front or rear wheels (two) - r+r .Proceed with refitting  - 1072C44  exhaust manifold heat shield on bulkhead - r+r .Remove the safety tools used for supporting the power unit.

NameCountry
-Crossmember1.860.851.003

NameCountry
-Vertical support1.870.748.000

NameCountry
-Crossmember1.820.581.000

NameCountry
-Support mountings1.870.650.000
Refit the bonnet lid catch and secure with nuts.Proceed with refitting  - 1016A40  ignition coil cover on cylinder head- r+r .Remove the car from the ramps.Proceed with refitting  - 4450A10  front wheel geometry - check using optical equipment - includes front wheel tow-in adjustment if necessary .