2110B32 MANUAL GEARBOX (5 SPEED) WITH DIFFERENTIAL - DISMANTLE AND REBUILD - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS, INNER CONTROLS, GEARS, SHAFTS AND BEARINGS - Alfa - 147 - eLearn - 4CarData

3026025 - 2110B32 manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers, inner controls, gears, shafts and bearings

Proceed with the removal - 2110B20 manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers and internal controls if necessary. 1. Remove the front differential support bearing outer race (1a) using the tools (1b) and (1c).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.655.000

	Name	Country
1c	Counter weight	1.840.206.001

1. Remove the rear differential support bearing outer race (1a) using the tools (1b) and (1c).

	Name	Country
1b	Grip	1.821.171.000

	Name	Country
1c	Extractor/Fitting tool	1.821.244.000

1. Remove the guide pin for fitting reverse gear (1a) after having removed the outer staking (1b).

Fit the guide pin for fitting reverse gear and fix through external staking.1. Place the rear differential support bearing outer race (1a) back in its housing using tools (1b) and (1c).

	Name	Country
1b	Grip	1.821.171.000

	Name	Country
1c	Extractor/Fitting tool	1.821.244.000

1. Place the front differential support bearing outer race (1a) back in its housing using tools (1b) and (1c).

	Name	Country
1b	Extractor/Fitting tool	1.821.244.000

	Name	Country
1c	Grip	1.821.171.000

Proceed with the refitting - 2110B20 manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers and internal controls if necessary.

Dismantling ( Reassembling

) Proceed with dismantling - 2110B20 manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers and internal controls if necessary.1. Remove the layshaft front bearing outer race (1a) using the tools (1b) and (1c).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.655.000

	Name	Country
1c	Counter weight	1.840.206.001

1. Remove the main shaft front bearing outer race (1a) using the tool (1b).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.658.000

1. Remove the gear control rod bushes (1a) from the bell housing using the tool (1b).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.654.000

1. Remove the gear control rod bushes (1a) and the plugs (1b) from the gearbox casing using a suitable tool (1c).

1. Remove the gear engagement safety casing (1a) using a special extractor (1b).

1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b).

Reassembling ( Dismantling

) Apply specified sealant to a new gear selector shaft guide bush.

	Type	Component	Name	Qty.
-	Sealant	GEAR SELECTOR SHAFT GUIDE BUSHES	Loctite 270	-

1. Fit the new gear selector shaft guide bush (1a) using a suitable fitting tool (1b).

Apply specified sealant to a new gear engagement safety casing.

	Type	Component	Name	Qty.
-	Sealant	GEAR ENGAGEMENT SAFETY ROD	Loctite 270	-

1. Fit the new gear engagement safety casing (1a) using s suitable tool (1b).

Apply specified sealant to the new gear control rod bushes.

	Type	Component	Name	Qty.
-	Sealant	GEAR CONTROL ROD HOUSING BUSHES	Loctite 270	-

1. Fit the new gear control rod bushes (1a) in the gearbox casing using tool (1b).

	Name	Country
1b	Fitting tool	1.870.657.000

Apply specified sealant to the new plugs for the gear control rods.

	Type	Component	Name	Qty.
-	Sealant	PLUGS FOR GEAR CONTROL RODS	Loctite 270	-

1. Fit the new plugs for the gear control rods (1a) using a suitable fitting tool (1b).

Apply specified sealant to the new gear control rod bushes.

	Type	Component	Name	Qty.
-	Sealant	GEAR CONTROL ROD HOUSING BUSHES	Loctite 270	-

1. Fit the new gear control rod bushes (1a) on the bell housing using the tool (1b).

	Name	Country
1b	Tool for Extracting/Fitting	1.870.654.000

1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

	Name	Country
1b	Fitting tool	1.870.656.000

	Name	Country
1c	Grip	1.874.365.000

1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

	Name	Country
1b	Fitting tool	1.870.656.000

	Name	Country
1c	Grip	1.874.365.000

Proceed with re-assembly - 2110B20 manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers and internal controls if necessary.