3024771 - 1020A20 crank case oil sump - r + r clean seals for sealant application

Removing ( Refitting ) Position the vehicle on the ramp.Ensure that the ignition key is in the stop OFF, then disconnect the battery negative terminal.

NameConnector
-Battery  A1B 
Proceed with the removal  - 4450B10  Front WHEEL (one) - R.R. (Right side). Proceed with the removal  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side). Proceed with the removal  - 7055B54  under-engine guard - r r . Proceed with the removal  - 1072C44  exhaust manifold heat shield on bulkhead - r+r . Proceed with the removal  - 1080B40  catalytic pre-converter - r r . Proceed with the removal  - 1008A44  rear rigid mount - r r . Proceed with the removal  - 1092G10  single engine belt r r . Proceed with the removal  - 1092A10  Crankshaft services PULLEY - R.R. . Proceed with the removal  - 1092G20  engine component single belt fixed tensioner - one - r + r . Proceed with the removal  - 1092G14  engine component single belt mobile tensioner - r + r . Proceed with the removal  - 1032D12  timing system protective cover(s) - r + r . 1. Undo the plug and drain the engine oil.
Recover the engine oil in a suitable container.
2. Undo the bolt fixing the crankcase sump to the support on the engine for the reaction rod.
1. Undo the bolts fixing the manual gearbox and differential to the oil sump.
1. Undo the front and rear bolts (1a) fixing the crankcase sump using tool (1b).

NameCountry
1bKey1.822.145.000
2. Undo the side bolts (2a) fixing the crankcase sump using tool (2b).

NameCountry
2bKey1.822.144.000
3. Cut the crankcase sump sealant using the tool.

NameCountry
3Blade1.870.718.000
4. Remove the crankcase sump.
Refitting ( Removing ) Clean the matching surfaces of crankcase sump and cylinder block.Apply silicone sealant around the edge of the crankcase sump.1. Place the crankcase sump back in its housing.2. Tighten the front and rear bolts (2a) fixing the crankcase sump to the recommended torque using the tool (2b).

FasteningComponentØValue(daNm)
2aBoltOIL SUMPM8(Engine crankcase side) 2.3 ÷ 2.8

NameCountry
2bKey1.822.145.000
3. Tighten the side bolts (3a) for the crankcase sump to the recommended torque using the tool (3b).

FasteningComponentØValue(daNm)
3aBoltOIL SUMPM6(Engine crankcase side) 0.8 ÷ 1.0

NameCountry
3bKey1.822.144.000
1. Tighten the bolts fixing the manual gearbox and differential to the crankcase to the recommended torque.

FasteningComponentØValue(daNm)
1BoltMANUAL GEARBOXM10(Crankcase sump side) 5.0 ÷ 6.0
1. Tighten the bolt fixing the crankcase sump to the support on the engine for the reaction rod.2. Tighten the engine oil drain plug to the crankcase sump to the recommended torque.

FasteningComponentØValue(daNm)
2-ENGINE OIL DRAIN PLUGM18(Crankcase sump side) 1.8 ÷ 2.2
Proceed with the refitting  - 1032D12  timing system protective cover(s) - r + r .Proceed with the refitting  - 1092G14  engine component single belt mobile tensioner - r + r .Proceed with the refitting  - 1092G20  engine component single belt fixed tensioner - one - r + r .Proceed with the refitting  - 1092A10  Crankshaft services PULLEY - R.R. .Proceed with the refitting  - 1092G10  single engine belt r r .Proceed with the refitting  - 1008A44  rear rigid mount - r r .Proceed with the refitting  - 1080B40  catalytic pre-converter - r r .Proceed with the refitting  - 1072C44  exhaust manifold heat shield on bulkhead - r+r .Proceed with the refitting  - 7055B54  under-engine guard - r r .Proceed with the refitting  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).Proceed with the refitting  - 4450B10  Front WHEEL (one) - R.R. (Right side).Connect the battery terminal (-).Refill the engine oil lubrication system  - 1084A10  ENGINE OIL - Check level and top up, if necessary .Remove the car from the ramp.