3026033 - 2110B34 4 speed gearbox gears, shafts and bearings - replace following operation 2110b20

Dismantling ( Reassembling )  - 2110B26  manual gearbox (six speed) with differential - dismantle and rebuild wash and check parts - replace synchronizers and internal parts if necessary.1. Remove the layshaft front bearing outer race (1a) using the tools (1b) and (1c).

NameCountry
1bTool for Extracting/Fitting1.870.655.000

NameCountry
1cCounter weight1.840.206.001
1. Remove the main shaft front bearing outer race (1a) using the tool (1b).

NameCountry
1bTool for Extracting/Fitting1.870.655.000
1. Remove the gear control rod bushes (1a) from the bell housing using the tool (1b).

NameCountry
1bTool for Extracting/Fitting1.870.654.000
1. Remove the gear control rod bushes (1a) and the plugs (1b) from the gearbox casing using tool (1c).

NameCountry
1cTool for Extracting/Fitting1.870.654.000
1. Remove the gear engagement safety casing (1a) using a special extractor (1b).
1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b).
Reassembling ( Dismantling ) Apply sealant to a new gear selector shaft guide bush.

TypeComponentNameQty.
-SealantGEAR SELECTOR SHAFT GUIDE BUSHESLoctite 270-
1. Fit the new gear selector shaft guide bush (1a) using a suitable fitting tool (1b).
Apply sealant to a new gear engagement safety casing.

TypeComponentNameQty.
-SealantGEAR ENGAGEMENT SAFETY RODLoctite 270-
1. Fit the new gear engagement safety casing (1a) using a suitable tool (1b).
Apply sealant to the new gear control rod bushes.

TypeComponentNameQty.
-SealantGEAR CONTROL ROD HOUSING BUSHESLoctite 270-
1. Fit the new gear control rod bushes (1a) in the gearbox casing using tool (1b) A.

NameCountry
1bTool for Extracting/Fitting1.870.654.000
Apply sealant to the new plugs for the gear control rods.

TypeComponentNameQty.
-SealantPLUGS FOR GEAR CONTROL RODSLoctite 270-
1. Fit the new plugs for the gear control rods (1a) using a suitable fitting tool (1b).
Apply sealant to the new gear control rod bushes.

TypeComponentNameQty.
-SealantGEAR CONTROL ROD HOUSING BUSHESLoctite 270-
1. Fit the new gear control rod bushes (1a) on the bell housing using the tool (1b).

NameCountry
1bTool for Extracting/Fitting1.870.654.000
1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

NameCountry
1bFitting tool1.870.656.000

NameCountry
1cGrip1.821.171.000
1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

NameCountry
1bFitting tool1.870.656.000

NameCountry
1cGrip1.821.171.000
 - 2110B26  manual gearbox (six speed) with differential - dismantle and rebuild wash and check parts - replace synchronizers and internal parts if necessary.