2125C70 GEARBOX/BRAKE LEVER MOUNT - R R - Alfa - 147 - eLearn

3025134 - 2125C70 gearbox/brake lever mount - r r

) Position the vehicle on the ramp.Ensure that the ignition key is in the OFF postition, then disconnect the battery negative terminal.

	Name	Connector
-	Battery	A1B

1. Release and remove the manual gear lever boot.2. Release the rubber protection for the gear lever from the bodyshell.

Remove the handbrake boot.1. Lift up the handbrake lever (1a) and loosen the nut (1b) tensioning the handbrake cables.2. Disconnect the electrical connection from the handbrake switch.

	Name	Connector
2	Handbrake switch	I40

1. Disconnect the oil vapour recirculation pipe from the air intake duct.2. Disconnect the air inlet hose from the throttle casing and move it.

1. Disconnect the gear selector and engagement cables.

To disconnect the gear selection cable, press on the release tabs shown in the figure and move the cable backwards.

2. Remove the stop plates (2a) and release the gear selection and engagement cables from the mounting bracket (2b).

1. Undo the nut fixing the gear selector and engagement cables mounting bracket to the power assisted steering box.

1. Undo the bolt fixing the intermediat exhaust silencer front flexible mounting bracket.

1. Remove the intermediate exhaust silencer after having released it from the rear exhaust silencer.

1. Release the electrical wiring for the Lambda sensor from the fastenings on the underbody.

1. Loosen the collar fixing the intermediate exhaust silencer to the rear silencer.2. Release the intermediate silencer (2a) from the flexible mounting (2b).

1. Undo the bolt fixing the intermediat exhaust silencer front flexible mounting bracket.

1. Undo the nuts fixing the catalytic converter to the pre-catalyzer.

1. Undo the bolts fixing the catalytic converter flexible mounting brackets.

1. Remove the catalytic converter (1a) and intermediate silencers (1b) assembly.Remove the gasket.

1. Disconnect the handbarke cables from the bracket.

1. Position a hydraulic jack under the gear lever and handbrake lever support.2. Undo the bolts (2a) and nuts (2b) securing the electro-hydraulic gear lever support and handbrake to the bodyshell.3. Recover the plates.4. Lower the hydraulic jack as necessary and remove the exhaust pipe side heat shields.

1. Completely lower the hydraulic jack and remove the gear lever and handbrake support.

1. At the bench, undo the bolts (1a) and remove the handbrake lever assembly (1b).

1. Undo the nuts fixing the manual gearbox lever.2. Disconnect the gear selector and engagement cables for the manual gearbox.

To disconnect the gear selector and engagement cables, press the release tabs illustrated in the diagram and move the cables backwards.

3. Remove the clips fixing the gear selector and engagement cables to the manual gearbox gear lever.4. Remove the gear selector and engagement cables.5. Remove the manual gearbox gear lever.

Refitting ( Removing

) Place the manual gearbox control lever and the gear selector and engagment cables back in their housings.Secure the gear selector and engagement cables to the manual gearbox control lever using the clips.Connect the gear selector and engagement cables to the manual gearbox control lever.Tighten the nuts fixing the manual gearbox control lever.Place the handbrake lever assembly back on the support and secure it using the bolts.Place the gearbox and handbrake levers support back in its housing using a hydraulic jack.Place the exhaust pipe side heat shields back in their housings.Tighten the bolts and the nuts complete with plates fixing the gear lever and handbrake lever support to the bodyshell.Remove the hydraulic jack from underneath the gear lever and handbrake lever support.Connect the handbrake cables to the bracket.Place the exhaust pipe heat shield back in its housing and secure it using the nuts and the bolt. Tighten the bolts securing the intermediate exhaust silencer front flexible mounting bracket.Secure the intermediate silencer to the flexible mounting.Tighten the collar fixing the intermediate silencer to the rear silencer.Secure the electrical wiring for the Lambda sensor to the fastenings on the underbody.Connect the electrical connection for the Lambda sensor. Refit the gear selection and engagement cables to the mounting bracket and secure them with the stop plates.Connect the gear selector and engagement cables.Place the air intake hose back in its housing and connect it to the throttle casing.Connect the oil vapour recirculation pipe to the air intake duct.Connect the electrical connection to the handbrake switch.Adjust the travel of the handbrake lever - 3380A04 handbrake - check travel .Place the handbrake boot back in its housing.Place the rubber protection back in its housing on the manual gearbox control lever.Place the manual gearbox control lever boot back in its housing.Connect the battery terminal (-).Remove the car from the ramp.