3025295 - 4130B20 power steering pump r r

Removing ( Refitting ) Position the vehicle on the ramp.Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

	Name	Connector
-	Battery	A1B

Proceed with removal  - 1008C10  power unit upper reaction link r r .Loosen the bolts fixing the power assisted steering pump pulley.Proceed with the removal  - 4450B10  Front WHEEL (one) - R.R. (Right side).Proceed with removal  - 7055B54  under-engine guard - r r . Proceed with the removal  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).Proceed with removal  - 1092G10  single engine belt r r . 1. Completely undo the bolts (1a) loosened previously and remove the power assisted steering pump pulley (1b). Proceed with removal  - 1016A40  ignition coil cover on cylinder head- r+r . Proceed with removal  - 4130B10  power steering fluid resevoir r r . Proceed with removal  - 1072D22  Air flow switching device control ACTUATOR - R.R. . 1. Disconnect the supply pipe from the power assisted steering fluid reservoir to the pump, pump side.2. Undo the connector (2a) and disconnect the supply pipe from the pump to the power assisted steering box (2b), power assisted steering box side. Proceed with removal  - 1072C44  exhaust manifold heat shield on bulkhead - r+r . Proceed with removal  - 1080B40  catalytic pre-converter - r r . 1. Undo the upper alternator fixing bolt. 1. Undo the bolts (1a) and remove the rear alternator mounting bracket (1b). 1. Undo the bolt (1a) and remove the power assisted steering pump protection (1b). 1. Undo the bolts (1a) and remove the power assisted steering pump (1b). Refitting ( Removing ) 1. Refit the power steering pump (1a) in its seating and tighten its bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	POWER STEERING PUMP	M8	(Support side) 2.5

Place the power assisted steering pump pulley protection back in its housing and secure it using the bolt.Place the alternator rear mounting bracket back in its housing and secure it using the bolts.Tighten the upper alternator bolts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M10	5.0

Proceed with refitting  - 1080B40  catalytic pre-converter - r r .Proceed with refitting  - 1072C44  exhaust manifold heat shield on bulkhead - r+r .1. Connect the delivery pipe from pump to power steering box (1a), steering pump side, and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M14	(Power assisted steering pump side) 3.6 ÷ 4.4

2. Connect the supply pipe from the fluid reservoir to the power assisted steering pump, pump side. Proceed with refitting  - 1072D22  Air flow switching device control ACTUATOR - R.R. .Proceed with refitting  - 4130B10  power steering fluid resevoir r r .Proceed with refitting  - 1016A40  ignition coil cover on cylinder head- r+r .Place the power assisted steering pump back in its housing and fix it without tightening the bolts.Proceed with refitting  - 1092G10  single engine belt r r .Proceed with the refitting  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).Proceed with refitting  - 7055B54  under-engine guard - r r .Proceed with the refitting  - 4450B10  Front WHEEL (one) - R.R. (Right side).Tighten the power steering pump pulley bolts to the specified torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	POWER STEERING PUMP DRIVE PULLEY	M8	(Power assisted steering pump side) 2.5

Proceed with refitting  - 1008C10  power unit upper reaction link r r .Connect the negative (-) battery terminal.Fill the power steering circuit with the recommended fluid.

	Type	Component	Name	Qty.
-	Oli [l]	POWER ASSISTED STEERING CIRCUIT	TUTELA GI/A	1.2

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described below.With the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times. Check and, if necessary, top up the fluid level in the reservoir. Remove the car from the ramps.Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left). Top up the fluid level in the reservoir.