3024748 - 1004D10 power unit (manual gearbox), removed, remove and re-build

Disconnect the electrical connections from the starter motor.Undo the bolts and remove the starter motor.Undo the plug and drain the manual gearbox-differential oil.
Recover the fluid in a suitable container.
Undo the bolts and remove the intermediate driveshaft.Undo the fixings and remove the gearbox-differential unit from the engine.Fit the flywheel lock.

NameCountry
-Counter-torque1.860.779.000
Undo the bolts and remove the clutch cover complete with thrust bearing.Remove the clutch disc.Remove the thrust bearing from the clutch cover using the tool.

NameCountry
-Extractor1.821.215.000
Place the clutch disc and the clutch drip tray back in its housing using the centering tool.

NameCountry
-Centering1.820.124.000
Tighten the clutch cover bolts to the specified torques.

FasteningComponentØValue(daNm)
-BoltCLUTCH ASSEMBLYM8(Engine flywheel side) 2.5 ÷ 3.1
Remove the flywheel lock.

NameCountry
-Counter-torque1.860.779.000
Lift up the plastic tapered seal for the thrust bearing until the spring is covered.Place the thrust bearing in its housing on the main shaft and attach it to the fork bearing.Place the gearbox-differential unit back in its housing and secure it tightening the bolts to the recommended torque.

FasteningComponentØValue(daNm)
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FasteningComponentØValue(daNm)
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FasteningComponentØValue(daNm)
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Act on the gear control lever to engage the clutch release bearing in the clutch.Refit the intermediate driveshaft in its seating and tighten its bolts to the specified torque.Refit the starter motor in its housing and fix it tightening the bolts to the recommended torque.

FasteningComponentØValue(daNm)
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Connect the electrical connections to the starter motor.