3024993 - 1084B23 oil pump control return - r r

Removing ( Refitting ) Position the vehicle on the ramp.Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
-Battery  A1B 
Proceed with removal  - 4450B04  right front wheel r r .Proceed with removal  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. .Proceed with removal  - 7055B54  under-engine guard - r r .Proceed with removal  - 1092G10  single engine belt r r .Proceed with removal  - 1092A10  Crankshaft services PULLEY - R.R. .Proceed with removal  - 1032D12  timing system protective cover(s) - r + r .Proceed with removal  - 1016A42  left hand cylinder head ignition coil cover - r+r .Proceed with removal  - 5510C16  left hand cylinder head ignition coil - r+r .Proceed with removal  - 1016A30  left cam cover - r + r and replace gasket .Proceed with removal  - 1072B50  sleeves connecting air capacity box to inlet manifold is - r+r .Proceed with removal  - 5510C18  right hand cylinder head ignition coil - r+r .Proceed with removal  - 1016A34  right-hand cam cover - r + r and replace gasket .Proceed with removal  - 1032B10  toothed timing belt - r + r for timing adjustment or replacement .Proceed with removal  - 1076B82  left exhasust pipe between catalytic preconverter and converter r r .Proceed with removal  - 5510C34  rpm and timing sensor (single) - r+r .Proceed with removal  - 1020A20  crank case oil sump - r + r clean seals for sealant application .1. Undo the bolts (1a) and move the alternator (1b) as required.
Release the electrical wiring from the bands on the alternator spacer.1. Undo the bolt fixing the timing belt right rear cover to the alternator spacer.2. Undo the bolts (2a) and remove the alternator spacer (2b).
1. Undo the bolt fixing the oil pump idler drive gears and chain to the engine oil pump.2. Release the oil pump idler drive gears and chain (2a) from the engine oil pump using the tool (2b).

NameCountry
2bExtractor1.860.954.001
1. Remove the toothed drive pulley.
1. Remove the crankshaft key using a suitable drift.
1. Undo the bolts (1a) and remove the crankshaft front oil seal cover (1b) complete with oil seal.Remove the gasket.
1. Remove the oil pump idler gears and chain.
Refitting ( Removing ) Place the oil pump drive chain and sprockets back in their housing.Release the crankshaft front cover oil seal from the housing.1. Fit the crankshaft front cover (1a), complete with gasket, and fix it tightening the bolts (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltCRANKSHAFT FRONT COVERM6(Engine crankcase side) 0.8 ÷ 1.0
1. Refit a new front crankshaft front cover oil seal (1a) using tool (1b).

NameCountry
1bFitting tool1.860.949.000
Place the crankshaft key back in its housing.Place the drive pulley back in its housing.1. Position the oil pump idler drive gears and chain (1a) on the engine oil pump and fasten it tightening the bolt (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltENGINE OIL PUMP DRIVE CHAINM10(Engine oil pump side) 4.5 ÷ 5.5
Place the alternator spacer back in its housing and secure it using the bolts.Tighten the bolt fixing the timing belt right rear cover to the alternator spacer.Fasten the electrical wiring to the bands on the alternator spacer.1. Place the alternator (1a) back in its housing and fix it tightening the bolts (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltALTERNATOR ASSEMBLYM8(Support side) 2.3 ÷ 2.8
Proceed with refitting  - 1020A20  crank case oil sump - r + r clean seals for sealant application .Proceed with refitting  - 5510C34  rpm and timing sensor (single) - r+r .Proceed with refitting  - 1076B82  left exhasust pipe between catalytic preconverter and converter r r .Proceed with refitting  - 1032B10  toothed timing belt - r + r for timing adjustment or replacement .Proceed with refitting  - 1016A34  right-hand cam cover - r + r and replace gasket .Proceed with refitting  - 5510C18  right hand cylinder head ignition coil - r+r .Proceed with refitting  - 1072B50  sleeves connecting air capacity box to inlet manifold is - r+r .Proceed with refitting  - 1016A30  left cam cover - r + r and replace gasket .Proceed with refitting  - 5510C16  left hand cylinder head ignition coil - r+r .Proceed with refitting  - 1016A42  left hand cylinder head ignition coil cover - r+r .Proceed with refitting  - 1032D12  timing system protective cover(s) - r + r .Proceed with refitting  - 1092A10  Crankshaft services PULLEY - R.R. .Proceed with refitting  - 1092G10  single engine belt r r .Proceed with refitting  - 7055B64  Engine compartment DUST shield in front wheel arch (one), left or right - R.R. .Proceed with refitting  - 4450B04  right front wheel r r .Refill the engine oil lubrication system  - 0010T11  engine oil check level and top up .Proceed with refitting  - 7055B54  under-engine guard - r r .Connect the negative (-) battery terminal.Remove the car from the ramps.