4410D13 FRONT SUSPENSION BEAM - R R - Alfa - 147 - eLearn

3025330 - 4410D13 front suspension beam - r r

) Position the vehicle on the ramp.Proceed with removal - 7055B54 under-engine guard - r r .Proceed with removal - 1076B82 left exhasust pipe between catalytic preconverter and converter r r .Proceed with removal - 1076B84 right exhaust pipe between caralytic preconverter and converter r r .Proceed with removal - 4450B12 front or rear wheels (two) - r+r .Proceed with removal - 7055B65 Engine compartment DUST PROTECTION in left front wheel arch - R.R. .Proceed with removal - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. .1. Unscrew the bolts securing the right drive shaft to the intermediate shaft.

1. Undo the bolts securing the left driveshaft to the differential internal driveshaft.

1. Undo the nuts (1a) and disconnect the front anti-roll bar joints (1b) from the front damper forks.

1. Undo the bolts fixing the front shock absorber forks to the lower track control arms. 2 Undo the nut for the bolts securing the fronts suspension lower wishbones to the knuckles. 3. Use the tool to disconnect the front suspension lower wishbone from the steering knuckles.

	Name	Country
3	Extractor	1.821.169.000

Proceed with removal - 1008A44 rear rigid mount - r r .Proceed with removal - 1008B20 power unit intermediate mount flexible block - replace .1. Undo the bolts (1a) and remove the underbody reinforcements (1b).

1. Undo front bolts (1a) and nuts (1b) fixing the manual gear lever mounting.2. Recover the plates.3. Slacken the rear bolts fixing the manual gear lever mounting.4. Lower the manual gear lever mounting at the front.

1. Position a hydraulic jack (1a) complete with adequate tool (1b) to hold up the front suspension beam.2. Undo the bolts securing the power steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell.

Release the power assisted steering system pipes from the front suspension beam bracket.1. Slowly lower the hydraulic jack and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c).

1. Working at the bench, undo the bolts (1a) and remove the anti-roll bar (1b) with joints.

1. Undo the bolts (1a) and remove the front suspension lower wishbones (1b).

Refitting ( Removing

) 1. Refit the front suspension lower wishbones (1a) and secure to the front suspension beam by tightening bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	FRONT SUSPENSION LOWER LEVER	M10	(Front suspension crossmember side) 7.1 ÷ 7.9

1. Refit antiroll bar (1a) with joints and secure to the front suspension beam by tightening bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	FRONT ANTI-ROLL BAR	M8	(Front suspension crossmember side) 3.6 ÷ 4.4

Use a hydraulic jack with mounting tool to refit the front suspension beam with lower wishbones and anti-roll bar.Secure the power steering system pipes to the bracket on the front suspension beam.1. Tighten the side bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Side bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

2. Tighten the rear bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M10	(Bodyshell side) 8.1 ÷ 9.9

3. Tighten the bolts securing the power steering box to the front suspension crossmember to the specified torque.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 ÷ 14.3

4. Remove the hydraulic jack (4a) fitted with a suitable flange (4b) for supporting the front suspension crossmember.

Remove the hydraulic jack with mounting tool from the front suspension beam.Refit the handbrake control mount and secure with bolts and nuts.Place the underbody reinforcements back in their housings and secure them with the bolts.Proceed with refitting - 1008B20 power unit intermediate mount flexible block - replace .Proceed with refitting - 1008A44 rear rigid mount - r r .1. Connect the front suspension lower wishbones to the knuckles and secure by tightening the nuts to the required torque.

	Fastening	Component	Ø	Value(daNm)
1	Nut	FRONT SUSPENSION LOWER LEVER	M14	(Steering knuckle side) 8.1 ÷ 9.9

2. Tighten the bolts securing the front damper forks to the lower wishbones to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	FRONT DAMPER FORK ON WISHBONE	M12	(Lower track control arm side) 10.8 ÷ 13.2

1. Connect the front anti-roll bar joints (1a) to the front damper brackets and secure them by tightening the nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(Front shock absorber fork side) 4.1 ÷ 5.0

1. Tighten the bolts fixing the left driveshaft to the differential internal driveshaft to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	-	-	-	-

1. Tighten the bolts securing the right drive shaft to the intermediate drive shaft to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	-	-	-	-

Proceed with refitting - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. .Proceed with refitting - 7055B65 Engine compartment DUST PROTECTION in left front wheel arch - R.R. .Proceed with refitting - 4450B12 front or rear wheels (two) - r+r .Proceed with refitting - 1076B84 right exhaust pipe between caralytic preconverter and converter r r .Proceed with refitting - 1076B82 left exhasust pipe between catalytic preconverter and converter r r .Proceed with refitting - 7055B54 under-engine guard - r r .Remove the car from the ramps.