2125C70 GEARBOX/BRAKE LEVER MOUNT - R R - Alfa - 147 - eLearn

3025134 - 2125C70 gearbox/brake lever mount - r r

) Position the vehicle on the ramp.Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

	Name	Connector
-	Battery	A1B

1. Release and remove the manual gearbox lever boot.2. Remove the rubber protection.

Remove the handbrake boot.1. Lift up the handbrake lever (1a) and loosen the nut (1b) tensioning the handbrake cables.2. Disconnect the electrical connection from the handbrake switch.

	Name	Connector
2	Handbrake switch	I40

Proceed with removal - 5530B10 battery - r+r .Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. .1. Disconnect the gear selector and engagement cables.2. Remove the safety plates (2a) and release the gear selector and engagement cables from the mounting bracket (2b).

Proceed with removal - 7055B54 under-engine guard - r r .1. Undo the nut fixing the gear selector and engagement cables mounting bracket to the power assisted steering box.

Proceed with removal - 1076B82 left exhasust pipe between catalytic preconverter and converter r r .Proceed with removal - 1076B84 right exhaust pipe between caralytic preconverter and converter r r .Proceed with removal - 1080B96 left rear lambda sensor on catalytic converter r r .Proceed with removal - 1080B97 right rear lambda sensor on catalytic converter r r .1. Undo the bolts fixing the catalytic converter assembly, intermediate silencer side.2. Remove the catalytic converter assembly (2a) complete with gasket, after releasing it from the flexible mountings (2b).

1. Loosen the collar fixing the rear exhaust silencer to the intermediate exhaust silencer.2. Remove the intermediate exhaust silencer (2a) after releasing it from the flexible support (2b) and the rear exhaust silencer.

1. Undo the nuts (1a) and the bolt (1b) and remove the exhaust pipe front heat shield (1c).

1. Disconnect the handbarke cables from the bracket.

1. Position a hydraulic jack under the gear lever and handbrake lever support.2. Undo the bolts (2a) and nuts (2b) securing the electro-hydraulic gear lever support and handbrake to the bodyshell. 3. Recover the plates.4. Lower the hydraulic jack as necessary and remove the exhaust pipe side heat shields.

1. Completely lower the hydraulic jack and remove the gear lever and handbrake support.

1. At the bench, undo the bolts (1a) and remove the handbrake lever assembly (1b).

1. Undo the nuts fixing the manual gearbox lever.2. Disconnect the gear selector and engagement cables for the manual gearbox.3. Remove the clips fixing the gear selector and engagement cables to the manual gearbox gear lever. 4. Remove the gear selector and engagement cables.5. Remove the manual gearbox gear lever.

Refitting ( Removing

) Place the manual gearbox control lever and the gear selector and engagment cables back in their housings.Secure the gear selector and engagement cables to the manual gearbox control lever using the clips.Connect the gear selector and engagement cables to the manual gearbox control lever.Tighten the nuts fixing the manual gearbox control lever.Place the handbrake lever assembly back on the support and secure it using the bolts.Place the gearbox and handbrake levers support back in its housing using a hydraulic jack.Place the exhaust pipe side heat shields back in their housings.Tighten the bolts and the nuts complete with plates fixing the gear lever and handbrake lever support to the bodyshell.Remove the hydraulic jack from underneath the gear lever and handbrake lever support.Connect the handbrake cables to the bracket.Place the exhaust pipe heat shield back in its housing and secure it using the nuts and the bolt. Place the intermediate exhaust silencer back in its housing, connect it to the rear exhaust silencer and secure it with the flexible mounting. Tighten the collar fixing the intermediate exhaust silencer to the rear xhaust silencer. 1. Refit in its seating the catalytic converter unit (1a) complete with gasket and secure it to the flexible mountings (1b).2. Tighten the bolts securing the catalytic converter unit, intermediate silencer side, to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	CATALYTIC/ CONVERTER/S	M8	(Intermediate silencer side) 2.3 ÷ 2.8

Proceed with refitting - 1080B97 right rear lambda sensor on catalytic converter r r .Proceed with refitting - 1080B96 left rear lambda sensor on catalytic converter r r .Proceed with refitting - 1076B84 right exhaust pipe between caralytic preconverter and converter r r .Proceed with refitting - 1076B82 left exhasust pipe between catalytic preconverter and converter r r .Tighten the nut securing the gear selector and engagement cables mounting bracket to the power assisted steering box. Proceed with refitting - 7055B54 under-engine guard - r r .1. Position the gear lever (1a) in contact with the reverse inhibition wall (1b).

1. Loosen the adjustment nut on the gear selector and engagement unit.2. Position the spacer tool under the gear engagement lever.

	Name	Country
2	Spacer	1.870.974.000

3. Connect the gear selector cable.Tighten the adjustment nut on the gear selector and engagement assembly.

Position the gear lever in Reverse position and remove the tool located under the gear engagement lever.

	Name	Country
-	Spacer	1.870.974.000

Place the gear lever in 'neutral'.Connect the gear engagement cable.Fasten the gear selector and engagement cables to the mounting bracket using the safety plates.

Check that the dust excluders for the gear selector and engagement cables are positioned right up against the reaction bracket.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. .Proceed with refitting - 5530B10 battery - r+r .Connect the electrical connection to the handbrake switch. Proceed with refitting - 3380A04 handbrake - check travel .Place the rubber protection back in its housing.Place the manual gear lever boot back in its housing. Connect the negative (-) battery terminal.Remove the car from the ramps.