3025301 - 4130B40 outlet pipe from pump to power steering case r r

Removing ( Refitting ) Position the vehicle on the ramp.Proceed with removal  - 1016A10  sound-proofing cover - r + r .Proceed with removal  - 5530B10  battery - r+r .1. remove the power steering fluid reservoir cap (1a) and drain the fluid using a suitable syringe (1b).Refit the brake fluid reservoir cap. Proceed with removal  - 7055B54  under-engine guard - r r .1. Undo the lower bolt fixing the guide pipe for the engine oil dipstick. 1. Undo the bolts (1a) and remove the power unit reaction rod (1b). 1. Disconnect the electrical connection shown from the diesel electronic injection system control unit.

	Name	Connector
1	Engine management ECU	M10B

2. Disconnect the front engine coupling.

	Name	Connector
2	Front / engine coupling	D4

3. Disconnect the electrical connection (3a) for the air conditioning compressor and release the electrical wiring from the band (3b).

	Name	Connector
3a	Air conditioning compressor engagement electro-magnet	L20

4. Release the electrical wiring (4a) from the securing bands (4b), then move it. 1. Release the cam angle sensor from the fastening and disconnect the electrical connection.

	Name	Connector
1	Timing sensor.	K47

2. Release and rmove the engine oil dipstick.3. Tighten the upper bolt fixing the engine oil dipstick guide pipe.4. Release the electrical wiring from the retaining band. 1. Remove the guide pipe for the engine oil dipstick (1a) after having release the electrical wiring from the bands (1b). 1. Undo the connector (1a) and disconnect the delivery pipe from pump to power steering box (1b), pump side. 1. Undo the connector (1a) and disconnect the delivery pipe from pump to power steering box (1b), steering box side.2. Release the supply pipe from the pump to the steering box from the retaining band on the power steering box. 1. Remove the delivery pipe from pump to power steering box. Refitting ( Removing ) Place the delivery pipe from pump to power steering box back in its housing and secure it to the steering box using the bands.1. Connect the supply pipe from pump to power steering box (1a), power steering box side, and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M14	(Power assisted steering box side) 3.6 ÷ 4.4

1. Connect the delivery pipe from pump to power steering box (1a), steering pump side, and tighten the connector (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Connector	PIPE BTWN PUMP + POWER STEERING BOX	M16	(Power assisted steering pump side) 5.0

Place the guide pipe for the engine oil dipstick back in its housing and fasten the electrical wiring to the bands.Tighten the upper bolt fixing the engine oil dipstick guide pipe.Place the engine oil dipstick back in its seating.Connect the electrical connection for the cam angle sensor and fasten it.Place the electrical wiring back in its seating and fix it to the bands.Connect the electrical connection for the air conditioning compressor and secure the electrical wiring to the band.Connect the front engine coupling.Connect the electrical connection to the diesel electronic injection control unit.1. Place the power unit reaction rod (1a) back in its housing and fix it tightening the bolts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	REACTION ROD	M10	(Bracket on engine/bracket on bodyshell side) 4.5 ÷ 5.5

Tighten the lower bolt fixing the engine oil dipstick guide pipe.Proceed with refitting  - 7055B54  under-engine guard - r r .Proceed with refitting  - 5530B10  battery - r+r .Refill the power assisted steering circuit using the recommended fluid.

	Type	Component	Name	Qty.
-	Oli [l]	POWER ASSISTED STEERING CIRCUIT	TUTELA GI/A	1.2

The table shows the total quantity of fluid present in the power assisted steering circuit.

Bleed the power steering system as described belowWith the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.Check and, if necessary, top up the fluid level in the reservoir.Remove the car from the ramps.Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left).Top up the fluid level in the reservoir.Proceed with refitting  - 1016A10  sound-proofing cover - r + r .