4410D13 FRONT SUSPENSION BEAM - R R - Alfa - 147 - eLearn

3025330 - 4410D13 front suspension beam - r r

) Position the vehicle on the ramp.Proceed with removal - 1016A10 sound-proofing cover - r + r .1. Undo nuts (1a) and move bonnet lid catch (1b) aside without disconnecting the bonnet opening cable.

1. Fit a suitable bracket for supporting the power unit.2. Fit the tool (2a), complete with support mountings (2b).

	Name	Country
2a	Crossmember	1.820.581.000

	Name	Country
2b	Support mountings	1.870.650.000

3. Fit the tools (3a) and (3b), then connect them using the rod (3c) to the bracket fitted previously.

	Name	Country
3a	Crossmember	1.860.851.003

	Name	Country
3b	Vertical support	1.870.748.000

Proceed with removal - 4450B12 front or rear wheels (two) - r+r .Proceed with removal - 7055B65 Engine compartment DUST PROTECTION in left front wheel arch - R.R. .Proceed with removal - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. .Proceed with removal - 7055B54 under-engine guard - r r .1. Unscrew the bolts securing the drive shafts to the internal differential/drive shaft.

1. Undo the nuts (1a) and disconnect the front anti-roll bar joints (1b) from the front damper forks.

1. Undo the bolts fixing the front shock absorber forks to the lower track control arms. 2 Undo the nut for the bolts securing the fronts suspension lower wishbones to the knuckles. 3. Use the tool to disconnect the front suspension lower wishbone from the steering knuckles.

	Name	Country
3	Extractor	1.821.169.000

Proceed with removal - 1076B50 exhaust pipe attachment to engine - r + r .Proceed with removal - 1008A44 rear rigid mount - r r .Undo the bolts and remove the flexible mounting for the power unit rear support.1. Undo bolts (1a) and nuts (1b) fixing the manual gear lever mounting.2. Recover the plates.3. Slacken the rear bolts fixing the manual gear lever mounting.4. Lower the gearlever mount as necessary.

1. Fit the tool (1a) on the hydraulic jack (1b) to support the front suspension frame.

	Name	Country
1a	Flange	1.860.978.000

2. Undo the bolts securing the power steering box to the front suspension crossmember.3. Undo the rear bolts fixing the front suspension crossmember to the bodyshell.4. Undo the side bolts fixing the front suspension crossmember to the bodyshell.

1. Release the power assisted steering system pipes from the front suspension beam bracket.

1. Slowly lower the hydraulic jack and remove the front suspension crossmember (1a) complete with lower track control arms (1b) and anti-roll bar (1c).

1. Working at the bench, undo the bolts (1a) and remove the anti-roll bar (1b) with joints.2. Undo bolts (2a) and remove power steering system pipe bracket (2b).

1. Undo the bolts (1a) and remove the front suspension lower wishbones (1b).

Refitting ( Removing

) 1. Refit the front suspension lower wishbones (1a) and secure to the front suspension beam by tightening bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	FRONT SUSPENSION LOWER LEVER	M10	(Front suspension crossmember side) 7.1 ÷ 7.9

1. Refit power steering system pipe bracket (1a) and secure to the front suspension beam with bolt (1b).2. Refit antiroll bar (2a) with joints and secure to the front suspension beam by tightening bolts (2b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2b	Bolt	FRONT ANTI-ROLL BAR	M8	(Front suspension crossmember side) 3.6 ÷ 4.4

Use a hydraulic jack with mounting tool to refit the front suspension beam with lower wishbones and anti-roll bar.

	Name	Country
-	Flange	1.860.978.000

Secure the power steering system pipes to the bracket on the front suspension beam.1. Tighten the side bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1	Side bolt	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

2. Tighten the rear bolts securing the front suspension crossmember to the bodyshell to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Rear bolts	ENGINE OR ROD ANCHORAGE BEAM	M12	(Bodyshell side) 10.8 ÷ 13.2

	Fastening	Component	Ø	Value(daNm)
2	Rear bolt	ENGINE OR ROD ANCHORAGE BEAM	M10	(Bodyshell side) 7.2 ÷ 8.8

3. Tighten the bolts securing the power steering box to the front suspension crossmember to the specified torque.

	Fastening	Component	Ø	Value(daNm)
3	Bolt	POWER STEERING BOX	M14	(Front suspension crossmember side) 11.7 ÷ 14.3

Remove the hydraulic jack with mounting tool from the front suspension beam.Refit the handbrake control mount and secure with bolts and nuts.Fit the flexible mounting for the power unit rear support and fix it tightening the bolts to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	INTERM RUBBER MOUNT	M8	(Front suspension crossmember side) 3.2 ÷ 3.9

Proceed with refitting - 1008A44 rear rigid mount - r r .Proceed with refitting - 1076B50 exhaust pipe attachment to engine - r + r .Connect the front suspension lower wishbones to the knuckles.1. Connect the front suspension lower wishbones to the knuckles and secure by tightening the nuts to the required torque.

	Fastening	Component	Ø	Value(daNm)
1	Nut	FRONT SUSPENSION LOWER LEVER	M14	(Steering knuckle side) 8.6 ÷ 9.5

2. Tighten the bolts securing the front damper forks to the lower wishbones to the specified torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	MANUAL GEARBOX	M10	(Crankcase sump side) 5.0 ÷ 6.0

1. Connect the front anti-roll bar joints (1a) to the front damper brackets and secure them by tightening the nuts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	Nut	FRONT ANTI-ROLL BAR JOINTS	M10	(Front shock absorber fork side) 4.1 ÷ 5.0

1. Tighten the bolts securing the drive shafts to the intermediate differential/drive shaft internal drive shaft to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1	Bolt	DRIVESHAFT	M8	(Differential. internal. driveshaft./side..) 3.5 ÷ 4.3

Proceed with removal - 7055B54 under-engine guard - r r .Proceed with removal - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R. .Proceed with removal - 7055B65 Engine compartment DUST PROTECTION in left front wheel arch - R.R. .Proceed with removal - 4450B12 front or rear wheels (two) - r+r .Remove the safety tools used for supporting the power unit.

	Name	Country
-	Crossmember	1.860.851.003

	Name	Country
-	Vertical support	1.870.748.000

	Name	Country
-	Crossmember	1.820.581.000

	Name	Country
-	Support mountings	1.870.650.000

Refit the bonnet lid catch and secure with nuts.Proceed with refitting - 1016A10 sound-proofing cover - r + r .Remove the car from the ramps.Proceed with refitting - 4450A10 front wheel geometry - check using optical equipment - includes front wheel tow-in adjustment if necessary .