3025301 - 4130B40 outlet pipe from pump to power steering case r r

Removing ( Refitting ) Position the vehicle on the ramp.Proceed with removal  - 7025A12  Engine front sound insulation COVER - R.R. .Proceed with removal  - 7025A14  Bonnet LID - R.R. .Proceed with removal  - 1016A10  sound-proofing cover - r + r .Proceed with removal  - 5530B10  battery - r+r .Remove the power steering fluid reservoir cap and drain the fluid using a suitable syringe.Refit the brake fluid reservoir cap.Proceed with removal  - 7055B54  under-engine guard - r r .1. Undo the lower bolt for the engine oil dipstick pipe.
1. Undo the bolts (1a) and remove the power unit reaction rod (1b).
1. Disconnect the electrical connection shown from the diesel electronic injection system control unit.

NameConnector
1Engine management ECU  M10B 
2. Disconnect the front engine coupling.

NameConnector
2Front / engine coupling  D4 
Release the electrical wiring from the securing bands and move it.
1. Undo the upper bolt fixing the engine oil dipstick tube to the pressure pump mounting.2. Remove the tube for the engine oil dipstick releasing it from the fastenings on the electrical wiring.
1. Undo the connector (1a) and disconnect the delivery pipe from pump to power steering box (1b), pump side.
1. Undo the connector (1a) and disconnect the delivery pipe from pump to power steering box (1b), steering box side.2. Release the supply pipe from the pump to the steering box from the retaining band on the power steering box.
1. Remove the delivery pipe from pump to power steering box.
Refitting ( Removing ) Refit in its seating the delivery pipe from pump to power steering box.1. Secure the supply pipe from the pump to the steering box to the retaining band on the power steering box.2. Connect the supply pipe from the pump to the power assisted steering box (2a), power assisted steering box side, and tighten the connector (2b) to the recommended torque.

FasteningComponentØValue(daNm)
2bConnectorPIPE BTWN PUMP + POWER STEERING BOXM14(Power assisted steering box side) 3.6 ÷ 4.4
1. Connect the delivery pipe from pump to power steering box (1a), steering pump side, and tighten the connector (1b) to the specified torque.

FasteningComponentØValue(daNm)
1bConnectorPIPE BTWN PUMP + POWER STEERING BOXM16(Power assisted steering pump side) 4.5 ÷ 5.5
Place the tube for the engine oil dipstick back in its housing, and secure it to the electrical wiring using the bands.Tighten the upper bolt fixing the engine oil dipstick pipe to the pressure pump mounting.Place the electrical wiring back in its seating and fix it to the bands.Connect the front engine coupling.Connect the electrical connection to the diesel electronic injection control unit.1. Place the power unit reaction rod (1a) back in its housing and fix it tightening the bolts (1b) to the recommended torque.

FasteningComponentØValue(daNm)
1bBoltREACTION RODM104.5 ÷ 5.5
Tighten the lower bolt fixing the engine oil dipstick pipe.Proceed with refitting  - 5530B10  battery - r+r .Fill the power steering circuit with the recommended fluid.

TypeComponentNameQty.
-Fluid [l]HYDRAULIC POWER ASSISTED STEERING SYSTEMTUTELA GI/A1.2
The table shows the total quantity of fluid present in the power assisted steering circuit.
Bleed the power steering system as described belowWith the front wheels raised off the ground, with the engine switched off turn the steering wheel to full lock, left and right, 4-5 times.Check and, if necessary, top up the fluid level in the reservoir.Remove the car from the ramps.Start the engine and carry out 4 - 5 full steering wheel turn cycles (right and left).Top up the fluid level in the reservoir.Proceed with refitting  - 7055B54  under-engine guard - r r .Proceed with refitting  - 1016A10  sound-proofing cover - r + r .Proceed with refitting  - 7025A14  Bonnet LID - R.R. .Proceed with refitting  - 7025A12  Engine front sound insulation COVER - R.R. .