3025003 - 1020D14 front crank shaft oil seal cover - r + r and replace seals for versions with oil pump on crank shaft, timing side

Removing ( Refitting ) Position the vehicle on the ramp.Proceed with removal  - 7025A12  Engine front sound insulation COVER - R.R. .Proceed with removal  - 7025A14  Bonnet LID - R.R. .Proceed with removal  - 1016A10  sound-proofing cover - r + r .Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

	Name	Connector
-	Battery	A1B

Proceed with removal  - 1008C10  power unit upper reaction link r r .Proceed with removal  - 1060G80  ds electric injection control unit - r r .Proceed with removal  - 4450B04  right front wheel r r .Proceed with removal  - 7055B54  under-engine guard - r r .Proceed with removal  - 7055B91  Right front WHEEL ARCH LINER - R.R. .Proceed with removal  - 1092G10  single engine belt r r .Proceed with removal  - 1092A10  Crankshaft services PULLEY - R.R. .Proceed with removal  - 1092G20  engine component single belt fixed tensioner - one - r + r .Proceed with removal  - 1032D12  timing system protective cover(s) - r + r .Proceed with removal  - 1032B10  toothed timing belt - r + r for timing adjustment or replacement .Proceed with removal  - 1032B44  toothed drive pulley - r + r with timing belt removed .Proceed with removal  - 1084A16  oil dip stick pipe - r r .Proceed with removal  - 1020A20  crank case oil sump - r + r clean seals for sealant application .1. Undo the bolt (1a) and remove the fixed timing belt tensioner (1b).2. Undo the bolts (2a) and move the engine cooling reservoir (2b) sideways. 1. Fit a suitable engine mounting bracket (1a) using the bolt (1b) fixing the pressure pump support to the camshaft housing.2. Fit the tool (2a), complete with mountings (2b) and support the power unit attaching the rod (2c) for the tool to the bracket fitted previously.

	Name	Country
2a	Crossmember	1.820.581.000

	Name	Country
2b	Support mountings	1.870.650.000

1. Undo the bolt (1a) and remove the single drive belt tensioner (1b).2. Undo the bolts (2a) and remove the power assisted steering pump drive pulley (2b).3. Undo the bolts (3a) and move the power assisted steering pump (3b) backwards in relation to the support. 1. Undo the bolt (1a) and disconnect the cooling radiator engine oil supply pipe (1b), engine oil filter mounting side.2. Undo the bolt (2a) and disconnect the cooling radiator engine oil return pipe (2b), engine oil filter mounting side.

Recover the engine oil which comes out in a suitable container.

1. Using a suitable tool, undo and remove the engine oil filter cartridge.

Recover the engine oil which comes out in a suitable container.

2. Undo the connector (2a) and remove the engine oil filter mounting (2b) with thermostatic valve incorporated.Remove the gasket. Position a hydraulic jack under the engine.1. Undo the bolt securing timing side rigid engine support to the flexible mounting.2. Undo the bolts (2a) and remove the timing side rigid engine support (2b). 1. Unscrew the bolts (1a) and remove the support (1b) complete with mobile timing belt tensioner (1c). 1. Undo the bolts (1a) and remove the crankshaft front cover (1b) complete with oil seal (1c) and intake (1d).Keep the gasket. Refitting ( Removing ) Place the gasket back in its housing.1. Place the crankshaft front cover (1a) complete with oil seal (1b) and intake (1c) back in its housing and secure it tightening the bolts (1d) to the recommended torque.

Take care not to damage the oil seal during the fitting.

	Fastening	Component	Ø	Value(daNm)
1d	-	-	-	-

1. Place the support (1a), complete with timing moving tensioner (1b), back in its housing and secure it using the bolts (1c).

	Fastening	Component	Ø	Value(daNm)
1c	-	-	-	-

1. Refit the timing side rigid engine support and secure it tightening the bolts (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	-	-	-	-

2. Tighten the bolt securing timing side rigid engine support to the flexible mounting to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2	Bolt	ENGINE MOUNT TIMING SIDE	M12	(Flexible mounting side) 7.9 ÷ 9.7

Remove the hydraulic jack from under the engine. 1. Place the engine oil filter (1a) complete with gasket back in its housing and fasten it tightening the connector (1b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
1b	-	-	-	-

2. Lubricate the gasket with engine oil and fit the engine oil filter, tightening fully by hand. Connect the engine oil return pipe from the cooling radiator, engine oil filter mounting side, and tighten the bolt.Connect the engine oil supply pipe to the cooling radiator, engine oil filter mounting side, and tighten the bolt1. Refit the power steering pump (1a) in its seating and tighten its bolts (1b) to the specified torque.

	Fastening	Component	Ø	Value(daNm)
1b	-	-	-	-

2. Place the power assisted steering pump drive pulley (2a) back in its housing and secure it by tightening the bolts (2b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
2b	-	-	-	-

3. Place the engine components single drive belt moving tensioner (3a) back in its housing and fix it tightening the bolt (3b) to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
3b	-	-	-	-

Remove the safety tools used for supporting the power unit.

	Name	Country
-	Crossmember	1.820.851.000

	Name	Country
-	Support mountings	1.870.650.000

Refit the coolant reservoir in its seating and secure with its bolt.Fit the fixed timing belt tensioner and secure by tightening the bolt to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	-	-	-	-

Proceed with refitting  - 1020A20  crank case oil sump - r + r clean seals for sealant application .Proceed with refitting  - 1084A16  oil dip stick pipe - r r .Proceed with refitting  - 1032B44  toothed drive pulley - r + r with timing belt removed .Proceed with refitting  - 1032B10  toothed timing belt - r + r for timing adjustment or replacement .Proceed with refitting  - 1032D12  timing system protective cover(s) - r + r .Proceed with refitting  - 1092G20  engine component single belt fixed tensioner - one - r + r .Proceed with refitting  - 1092A10  Crankshaft services PULLEY - R.R. .Proceed with refitting  - 1092G10  single engine belt r r .Proceed with refitting  - 7055B91  Right front WHEEL ARCH LINER - R.R. .Proceed with refitting  - 7055B54  under-engine guard - r r .Proceed with refitting  - 4450B04  right front wheel r r .Proceed with refitting  - 1060G80  ds electric injection control unit - r r .Proceed with refitting  - 1008C10  power unit upper reaction link r r .Connect the negative (-) battery terminal.Refill the engine oil lubrication system  - 0010T11  engine oil check level and top up .Proceed with refitting  - 1016A10  sound-proofing cover - r + r .Proceed with refitting  - 7025A14  Bonnet LID - R.R. .Proceed with refitting  - 7025A12  Engine front sound insulation COVER - R.R. .Remove the car from the ramps.