3362746 - 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Removing ( Refitting ) Op. 5505A10 JUNCTION UNIT - R+ROp. 5530B10 BATTERY - R+R    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R    Op. 1048A69 RIGID PIPE BETWEEN AIR FILTER AND THROTTLE CASING WITH BUILT IN RESONATOR - R.R    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.    Op. 4450B12 FRONT WHEELS (TWO) - R+R    Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R
prepare a suitable container to collect the differential fluid.
1. Undo the plug and drain the transmission fluid.
carry out the operation below on both sides of the vehicle.
1. Release the brake fluid pipe from the mounting bracket.2. Undo the two fixing nuts (2a) and release the wheel hub (2b) from the shock absorber.
carry out the operation below on both side driveshafts.
1. Release the driveshaft (1b) from the joint on the differential using a suitable tool (1a) and move it out of the work area.
1. Undo the two retaining bolts (1a) and place the clutch operating cylinder (1b) outside the working area.
1. Undo the fixing bolt (1a) and disconnect the earth lead on the gearbox (1b).
1. Disconnect the ends of the gear engagement and selection rods.
1. Undo the fixing bolts (1a) and move the mounting bracket (1b) complete with gear selection and engagement rods outside the work area.
Disconnect the electrical connection for the reversing light switch.
DescriptionConnector
-Reversing lights switchI20
Op. 7055A42 FRONT GRILLE - R+R    Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE    Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.    Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.1. Fit the supporting crossmember (1a) fitted with special support buffers (1b).
DescriptionCodeFunction
1aSupporting crossmember1.860.851.003Power unit support
DescriptionCodeFunction
1bSupport buffers1.870.650.000Power unit support
2. Fit the supporting crossmembers (2a) and (2b).
DescriptionCodeFunction
2aSupporting crossmember1.870.595.000Power unit support
DescriptionCodeFunction
2bSupporting crossmember1.871.001.300Power unit support
1. Position a hydraulic lift (1a) fitted with a special adjustment plate (1b) and gearbox mounting brackets (1c).
DescriptionCodeFunction
1aHydraulic lift1.870.835.001Gearbox support
DescriptionCodeFunction
1bAdjustment plate1.870.856.000Gearbox support
DescriptionCodeFunction
1cSupport plate1.870.847.000Gearbox support
2. Undo the fixing nuts and bolts (2a) and remove the gearbox (2b).
Refitting ( Removing ) 1. Place the gearbox (1a) in position and tighten the fixing nuts and bolts (1b) to torque.
Value daNmFasteningComponentØ  
1b6.0Bolts, nutsgearbox-
2. Remove the hydraulic lift (2a) fitted with a special adjustment plate (2b) and the gearbox mounting brackets (2c).
DescriptionCodeFunction
2aHydraulic lift1.870.835.001Gearbox support
DescriptionCodeFunction
2bAdjustment plate1.870.856.000Gearbox support
DescriptionCodeFunction
2cSupport plate1.870.847.000Gearbox support
1. Remove the supporting crossmember (1a) fitted with special support buffers (1b).
DescriptionCodeFunction
1aSupporting crossmember1.860.851.003Power unit support
DescriptionCodeFunction
1bSupport buffers1.870.650.000Power unit support
2. Remove the supporting crossmembers (2a) and (2b).
DescriptionCodeFunction
2aSupporting crossmember1.870.595.000Power unit support
DescriptionCodeFunction
2bSupporting crossmember1.871.001.300Power unit support
    Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.    Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.    Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACEOp. 7055A42 FRONT GRILLE - R+RConnect the electrical connection for the reversing light switch.
DescriptionConnector
-Reversing lights switchI20
1. Connect the earth to the gearbox (1a) and tighten the fixing bolt (1b).
carry out the operation below on both side driveshafts.
1. Fit the driveshaft in place on the differential joint.
carry out the operation below on both sides of the vehicle.
1. Fit the wheel hub (1a) on the shock absorber and tighten the two fixing nuts (1b) to torque.
Value daNmFasteningComponentØ  
1b7.0NutsWheel hubM10x1.25
2. Secure the brake fluid pipe to the mounting bracket.
1. Tighten the oil drain plug to torque.
Value daNmFasteningComponentØ  
11.4Plug--
1. Place the clutch control cylinder (1a) in position and tighten the two fixing bolts (1b).
1. Position the mounting bracket (1a) complete with gear engagement and selector rods and tighten the fixing bolts (1b).
1. Connect the two ends of the gear engagement and selection rods.
    Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.    Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.    Op. 4450B12 FRONT WHEELS (TWO) - R+R    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.    Op. 1048A69 RIGID PIPE BETWEEN AIR FILTER AND THROTTLE CASING WITH BUILT IN RESONATOR - R.R    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.ROp. 5530B10 BATTERY - R+ROp. 5505A10 JUNCTION UNIT - R+R    Op. 0010T40 CHANGE MANUAL GEARBOX OIL