3362425 - 1032b10 toothed timing belt - r + r for timing adjustment or replacement

Removing ( Refitting ) Place the car on a lift. - 5530B56  BATTERY DRIP TRAY COVER - R.R. . Disconnect the battery negative terminal. - 1048A10  air cleaner filtering element - replace - 4450B04  right front wheel r r - 7055B54  under-engine guard - r r - 7055B42  Additional FRONT WHEEL ARCH (one), left or right - R.R. - 1056B60  single fuel manifold pipe, with injectors - r + r - 1092B60  alternator drive belt - r + r - 1092A10  Crankshaft services PULLEY - R.R. - 1032D12  timing system protective cover(s) - r + r - 1008B10  power unit front mount (timing side) flexible block - replace - 1008A46  cam shaft left rigid mount - r r1. Remove the protective plugs from the camshaft in the front and rear camshaft housings.2. Rotate the crankshaft in its normal direction of rotation and insert the pins to lock the camshaft.

	Name	Country
2	Locating pin	1.860.985.000

1. Check that the reference lug (1a), in the drive pulley, is opposite the engine rpm sensor (1b). 1. Loosen the nut fixing the moving tensioner (1a) and rmeove the timing belt (1b). Refitting ( Removing ) 1. Undo the bolts (1a) fixing the plugs for the spark plugs (1b) and remove them.2. Remove the spark plugs.3. Tighten the tool in the housing for the spark plugs for cylinders 1 and 2.

	Name	Country
3	Bearings	1.860.992.000

4. Rotate the crankshaft in its normal direction of rotation with small movements until the moving parts of the tools are aligned. When both tools positioned in the spark plug housings are in this condition, the pistons will be in line, i.e. halfway through their stoke and the piston for cylinder 1 will be descending, i.e. in the inlet stroke.

Rotate the crankshaft gradually to prevent the pin for the tools being expelled by the piston compression.

1. Use the tool (1a) and loosen the bolt (1a) fixing the camshaft driven pulley.

	Name	Country
1a	Support for counter-torque	1.860.831.000

1. Raise the lift and fit the timing belt (1a) working in an anti-clockwise direction starting from the drive pulley (1b). 1. Using suitable pliers, rotate the automatic tensioner placing it in the maximum tension position, i.e. with the moving reference (1a) positioned as illustrated in the diagram then lock the nut (1d) fixing the tensioner to the support. Lower the lift and remove the tools used previously for timing and locking the camshaft and timing the crankshaft.

	Name	Country
-	Bearings	1.860.992.000

	Name	Country
-	Locating pin	1.860.985.000

1. Use the tool (1a) and tighten the bolt (1b) fixing the camshaft driven pulley to torque.

	Name	Country
1a	Support for counter-torque	1.860.831.000

	Fastening	Component	Ø	Value(daNm)
1b	Bolt	TIMING GEAR DRIVEN PULLEYS	M12	12

Rotate the crankshaft through two revolutions in its normal direction of rotation.1. Loosen the nut fixing the tensioner and ensure that the moving reference (1a) coincides with the fixed reference (1b) retaining the tensioner using the special pliers so as not to release the tension suddenly. 2. Once the two references are aligned, tighten the nut fixing the tensioner to the recommended torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	MOBILE TIMING TENSIONER	M8	2.5

Rotate the crankshaft through two revolutions in its normal direction of rotation, the position the tools for aligning the pistons and timing the camshafts for a final check on the engine timing.

	Name	Country
-	Locating pin	1.860.985.000

	Name	Country
-	Bearings	1.860.992.000

Tighten the spark plugs.

	Fastening	Component	Ø	Value(daNm)
-	Spark plug	SPARK PLUGS	M12 x 1.25	2.7

Tighten the spark plug connection plug bolts. Tighten the protective plugs for the camshaft in the front and rear camshaft housings.

	Fastening	Component	Ø	Value(daNm)
-	Plug	TAPERED PLUG	16 x 1,5	(camshaft housing) 1.5

 - 1008A46  cam shaft left rigid mount - r r - 1008B10  power unit front mount (timing side) flexible block - replace - 1032D12  timing system protective cover(s) - r + r - 1092A10  Crankshaft services PULLEY - R.R. - 1092B60  alternator drive belt - r + r - 1056B60  single fuel manifold pipe, with injectors - r + r - 7055B42  Additional FRONT WHEEL ARCH (one), left or right - R.R. - 7055B54  under-engine guard - r r - 4450B04  right front wheel r r - 1048A10  air cleaner filtering element - replaceConnect the battery negative terminal. - 5530B56  BATTERY DRIP TRAY COVER - R.R.Remove the vehicle from the lift.