3362386 - 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE

Removing ( Refitting ) 1. Undo the bolts (1a) and remove the flywheel guard cover (1b).
1. Disconnect the electrical connection from the starter motor.
DescriptionConnector
1Starter motor    A20
2. Open the cover (2a) and disconnect the electrical connection (2b) from the starter motor.
DescriptionConnector
2bStarter motor    A20
3. Undo the bolts (3a) and remove the starter motor (3b).
1. Disconnect the electrical connection for the reversing light switch.
DescriptionConnector
1Reversing lights switch    I20
2. Undo the nut (2a) and the bolts (2b) and remove the gearbox and differential (2c).
1. Fit the flywheel lock.
DescriptionCode
1Counter-torque1.860.846.000
2. Undo the bolts (2a) and remove the pressure plate (2b) and the clutch disc (2c).
Refitting ( Removing ) 1. Position the pressure plate complete with clutch disc (1a) in its housing using the tool (1b) and secure it tightening the bolts (1c) to the recommended torque.
DescriptionCode
1bClutch locating tool1.870.418.000
FasteningComponentØ  Value(daNm)
1dBoltCLUTCH ASSEMBLYM82.8
Remove the flywheel lock.
DescriptionCode
-Counter-torque1.860.846.000
Place the gearbox-differential unit in its housing and secure it tightening the bolts and the nut to the recommended torque.
FasteningComponentØ  Value(daNm)
-BoltMANUAL GEARBOX/DIFFERENTIALM12(Engine side) 8.8
FasteningComponentØ  Value(daNm)
-NutMANUAL GEARBOX/DIFFERENTIALM12(Engine side) 8.8
Connect the electrical connection for the reversing light switch.
DescriptionConnector
-Reversing lights switch    I20
Place the starter motor in its housing and secure it tightening the bolts to the recommended torque.
FasteningComponentØ  Value(daNm)
-BoltSTARTER MOTORM8(Gearbox side) 2.2
Connect the electrical connections for the starter motor and close the cover.
DescriptionConnector
-Starter motor    A20
Place the flywheel guard cover in position and tighten the fixing bolts.