3362401 - 1016C11 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET ON VERSIONS WITH AIR CONDITIONING

Removing ( Refitting ) Position the vehicle on a lift.    1016A10 COPERCHIO INSONORIZZANTE - S.R.    Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.Disconnect the negative battery terminal.
DescriptionConnector
-Battery    A1
    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    7055B42 PASSARUOTA supplementare ANTERIORE (uno), sx o dx - S.R.(Right side)    4450B10 RUOTA (una) anteriore - S.R.(Right side)1. Disconnect the lower radiator coolant outlet hose, radiator side.
Press the clips by hand and release the rapid connector to disconnect the hose.
Collect the coolant in a suitable container.
    1092D10 CINGHIA comando compressore condizionatore aria - S.R.    Op. 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY    Op. 1092B60 ALTERNATOR DRIVE BELT - R + R    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE    Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1092A10 CRANKSHAFT PULLEY - R + R    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R    1056B87 SUPPORTO centralina iniezione/accensione - S.R.    1036G49 TENUTA POSTERIORE di un albero della distribuzione, sx o dx - S.R. a supporto bobina/e staccata/e    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT    1048A32 MANICOTTO da filtro aria a collettore aspirazione - S.R.    1056B15 CORPO FARFALLATO INTEGRATO con M.D.S. - S.R.    Op. 1084A16 OIL DIPSTICK PIPE - R.R    1084A22 BOCCHETTONE introduzione olio motore - S.R.    1072B50 CASSONCINO capacita'' aria - S.R.    Op. 1032B40 TOOTHED DRIVEN PULLEY (ONE) - R + R WITH TIMING BELT REMOVED    1072B14 COLLETTORE DI ASPIRAZIONE - S.R. e Sost. guarnizione a convogliatore aria/cassoncino staccato    Op. 1080B94 FRONT LAMBDA SENSOR TO WITH CATALYTIC CONVERTER - R.R    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R    Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.    1016B26 TESTA SUPERIORE DESTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    1016B22 TESTA SUPERIORE SINISTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    Op. 1088C30 THERMOSTAT UNIT - R+R1. Undo the bolts (1a) and remove the cylinder head (1b).2. Remove the cylinder head gasket.
Refitting ( Removing ) Clean the contact surfaces between the cylinder head and engine block.Fit a new cylinder head gasket with the word ALTO stamped on it facing the operator.
The cylinder head gasket is the Astadur type. The material from which the gasket is made undergoes a polymerization process during the operation of the engine so that it becomes considerably harder during usage. In order for the polymerization process to take place, it is necessary to: keep the gasket sealed in its container until it is fitted; - do not lubricate the gasket or contact surfaces or get oil on them.
Place the cylinder head in position.Tighten all the bolts fixing the cylinder head.1. Tighten the cylinder head bolts (1a) to the recommended torque using the angular tightening tool (1b).
Follow the order shown in the figure for each tightening sequence.
FasteningComponentØ  Value(daNm)
1aBoltCYLINDER HEADM10(Engine crankcase side) 4 +90° ++90°
DescriptionCode
1bTorque wrench1.860.942.000
    Op. 1088C30 THERMOSTAT UNIT - R+R    1016B22 TESTA SUPERIORE SINISTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    1016B26 TESTA SUPERIORE DESTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R    Op. 1080B94 FRONT LAMBDA SENSOR TO WITH CATALYTIC CONVERTER - R.R    1072B14 COLLETTORE DI ASPIRAZIONE - S.R. e Sost. guarnizione a convogliatore aria/cassoncino staccato    Op. 1032B40 TOOTHED DRIVEN PULLEY (ONE) - R + R WITH TIMING BELT REMOVED    1072B50 CASSONCINO capacita'' aria - S.R.    1084A22 BOCCHETTONE introduzione olio motore - S.R.    Op. 1084A16 OIL DIPSTICK PIPE - R.R    1056B15 CORPO FARFALLATO INTEGRATO con M.D.S. - S.R.    1048A32 MANICOTTO da filtro aria a collettore aspirazione - S.R.    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT    1036G49 TENUTA POSTERIORE di un albero della distribuzione, sx o dx - S.R. a supporto bobina/e staccata/e    1056B87 SUPPORTO centralina iniezione/accensione - S.R.    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R    Op. 1092A10 CRANKSHAFT PULLEY - R + R    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE    Op. 1092B60 ALTERNATOR DRIVE BELT - R + R    Op. 1092B64 ALTERNATOR DRIVE BELT - ADJUST TENSION    Op. 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY    1092D10 CINGHIA comando compressore condizionatore aria - S.R.Connect the lower radiator coolant outlet hose, radiator side.    4450B10 RUOTA (una) anteriore - S.R.(Right side)    7055B42 PASSARUOTA supplementare ANTERIORE (uno), sx o dx - S.R.(Right side)    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.Connect the negative battery terminal.
DescriptionConnector
-Battery    A1
    Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.    1016A10 COPERCHIO INSONORIZZANTE - S.R.    Op. 0010T20 ENGINE COOLANT - CHANGE
TypeComponentDescriptionQty.
-FluidCYLINDER HEADParaflu 11-
Remove the vehicle from the lift. 1. Disconnect the electrical connection for the detonation sensor.
DescriptionConnector
1Detonation sensorK050
2. Undo the fixing bolts (2a) and disconnect the two earths on the crankcase (2b).
DescriptionConnector
2bEarth on engineC040