3363522 - 7210A45 R.R. FRONT PANEL (level 2)
Removing ( Refitting ) Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges). If necessary, straighten the body before cutting the part.
1. Use a pneumatic saw to cut along the lines shown in the figure.2. Crop the spot welds shown in the figure and trim away the excess
sheet steel.3. Use a special chisel to release and remove the component.
1. Work as described along the perimeter in contact with the component.Straighten the edges using a mallet and
profiled stake.Use a grinding wheel to remove the spot
weld residues.Apply the electroweldable paint finish.
Cut the strut at the bench.
Take care to leave a sufficiently wide section of steel to attach
the new part to.Use a rotary brush to remove the corrosion-proofing from
around the entire edge.Apply electroweldable paint finish to the
edges in contact with the car.
Refitting
(
Removing
)
1. Offer up the strut and position it correctly on the vehicle.2. Use the self-locking clamps.Check the parts are properly aligned.Use a circular saw to trim the panel and
remove excess parts.3. Use a MIG welder to seam weld the strut.4. Use a spot welder to weld the areas shown.
1. Use a MIG welder to seam weld the strut.
Correct any deformations in
the panel using a profiled stake and mallet.Use a grinding wheel to level weld residues
and remove.Use a rotary brush to clean the treated
areas.Apply rust-proofing to newly-welded areas.Seal the joint lines.Apply paint.