3363546 - 1004D40 ENGINE - POSITION ON STAND AND REMOVE

1. Apply a wrench to the moving tensioner (1a) and remove the auxiliary drive belt (1b).
1. Undo the bolts (1a) fixing the bracket to the intermediate driveshaft support and the bolts (1b) fixing it to the modular intake manifold.2. Remove the modular intake manifold reinforcement bracket.
1. Undo the bolts (1a) and remove the alternator (1b).2. Undo the fixing bolt (2a) and remove the auxuliary drive belt automatic tensioner (2b).
1. Undo the retaining bolts.2. Remove the timing tensioners reinforcement bracket.
1. Undo the bolts fixing the support to the cylinder block/crankcase.2. Undo the bolts fixing the support to the engine oil sump.3. Remove the intermediate shaft support.
1. Undo the bolts (1a) and remove the air conditioner compressor (1b).
1. Undo the retaining bolts (1a) and remove the air conditioning compressor support (1b).2. Undo the connector and disconnect the rigid section of the heat exchanger coolant outlet pipe.3. Disconnect the flexible section (3a) of the heat exchanger coolant oulet pipe (3b) and remove it.
Prepare a hydraulic hoist complete with metal cables and hooks for the subsequent securing and positioning of the engine on the rotating stand.1. Fit the timing side mounting bracket (1a) securing it to the cylinder block/crankcase using the bolts (1b).
DescriptionCode
1aBrackets1.861.001.039
2. Fit the service bracket (2a) securing it to the alternator mounting using the bolt (2b) and fasten the hook (2c) to it.3. Fit the exhaust side mounting bracket (3a) securing it to the cylinder block/crankcase using the bolts (3b).
DescriptionCode
3aBrackets1.861.001.039
4. Fit the service bracket (4a) securing it to the cylinder head using the bolt (4b) and fasten the hook (4c) to it.5. Lift the engine and place it on the rotating stand (5a) and secure the two engine mounting brackets to it using the retaining bolts (5b).
DescriptionCode
5aRotating stand1.861.000.000
When the operation is completed, remove the two service brackets fitted previously and place the hydraulic hoist complete with chains outside of the work area.
Position the two service brackets secured to the cylinder head and to the upper alternator mounting.Secure the two metal cables to the brackets and apply tension using the hydraulic hoist.Undo the bolts securing the engine mounting brackets to the rotating stand.
DescriptionCode
-Rotating stand1.861.000.000
Lift the engine and place it on a support.Remove the two exhaust side and timing side engine mounting brackets.
DescriptionCode
-Brackets1.861.001.039
Remove the two service brackets positioned previously for attaching the metal cables.Place the hydraulic hoist outside of the work area.Fit the heat exchanger engine coolant outlet pipe.Tighten the connector for the pipe to the water pump rigid inlet pipe.Connect the lower hose for the pipe to the heat exchanger.Fit the air conditioning compressor support.Tighten the air conditioning compressor support fixing bolts to torque.
FasteningComponentØ  Value(daNm)
-BoltAir conditioning compressor supportM105
Fit the air conditioning system compressor.Tighten the air conditioning compressor fixing bolts to torque.
FasteningComponentØ  Value(daNm)
-BoltAIR CONDITIONER ASSEMBLY COMPRESSORM82.5
Fit the support for the intermediate shaft bearing and tighten the bolts fixing it to the engine block and the engine oil sump to torque.
FasteningComponentØ  Value(daNm)
-BoltFRONT DRIVE SHAFT BEARING MOUNTM82.5
FasteningComponentØ  Value(daNm)
-BoltFRONT DRIVE SHAFT BEARING MOUNTM105
Fit the mounting bracket for the timing and auxiliary components tensioner support.Tighten the fixing bolts on the tensioner support and the intermediate driveshaft bearing support.Fit the auxiliary drive belt moving tensioner and tighten the retaining bolt to torque.
FasteningComponentØ  Value(daNm)
-BoltALT./AUXILIARY DRIVEBELT MOBILE VARIOUSM82.5
Fit the alternator and tighten the bolts fixing it to the mounting.
FasteningComponentØ  Value(daNm)
-BoltAUTOMATIC HEATER CASEM12 X 1.257
FasteningComponentØ  Value(daNm)
-BoltAUTOMATIC HEATER CASEM10 X 1.255
Fit the reinforcement bracket for the modular intake manifold tightening the bolts fixing it to the actual manifold and to the intermediate driveshaft support.Fit the auxiliary drive belt and, using a spanner on the moving tensioner, tension the engine components drive belt.