3362546 - 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET

Removing ( Refitting ) Place the car on a ramp.    1016A40 ignition coil cover on cylinder head- r+r    Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.Disconnect the positive battery terminal.    1048A28 vacuum air circuit resonator pipe - r+r    1048A32 sleeve from air cleaner to intake manifold - r + r    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R    4450B10 Front WHEEL (one) - R.R.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.Lower the ramp.    Op. 1088B10 ENGINE COOLANT SUPPLY RESERVOIR - R.R.    Op. 5510C14 IGNITION COIL/S - R+R    Op. 1016A20 SINGLE TAPPET COVER -R.R AND REPLACE GASKETRaise the lift.    Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1032B14 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT VERSIONS WITH AIR CONDITIONER1. Undo the bolts (1a) fixing the reinforcement bracket (1b).2. Disconnect the electrical connection for the rpm sensor.

	Name	Connector
2	RPM sensor	K46

Lower the vehicle.1. Disconnect the electrical connections (1a), (1b), (1c), (1d) and (1e).

	Name	Connector
1a	Lambda sensor downstream of post-catalyzer	K17

	Name	Connector
1b	Engine management ECU	M10

	Name	Connector
1c	Engine coupling/ i.e.	D24

	Name	Connector
1d	Detonation sensor	K50

	Name	Connector
1e	Timing sensor	K47

2. Undo the fixing bolt (2a) and disconnect the earth lead (2b) from the timing tensioners support.

	Name	Connector
2b	Earth on engine	C40

1. Fit fuel presure outlet device onto fuel manifold.

	Name	Country
1	Rapid connector	1.870.684.000

2. Disconnect the fuel supply pipe from the fuel manifold.3. Disconnect the anti-evaporation system pipe from the rapid attachment. 1. Disconnect the electrical connection for the temperature sensor on the thermostat.

	Name	Connector
1	Engine temperature sender unit	K36

2. Undo the retaining bolts.3. Separate the thermostat from the housing in the cylinder head.     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R    Op. 1072C10 EXHAUST MANIFOLD - R + R AND REPLACE SEAL1. Unscrew the retaining bolts and nut.2. Release the water pump rigid inlet pipe from the cylinder head. 1. Undo the bolts (1a) and remove the cylinder head (1b) complete with inlet manifold.2. Remove the cylinder head gasket. Refitting ( Removing ) Fit a new cylinder head gasket to the cylinder block/crankcase, taking care that it is the same thickness as the old one.ASTADUR type cylinder head gaskets are fitted.These gaskets are made from a special material designed to undergo polymerization during the use of the engine. This means that they harden considerably during use.To ensure the polymerisation process takes place, keep the gasket sealed in its plastic bag and do not take out until ready to fit. Do not lubricate the gasket or contaminate with oil.Position the cylinder head on the cylinder block, taking care that the camshafts are positioned with the front cams facing outwards (valves closed).1. Tighten the bolts (1a) fixing the cylinder head to the recommended torque using the angular tightening tool (1b).

	Fastening	Component	Ø	Value(daNm)
1a	Bolt	CYLINDER HEAD	M10	(Engine block side) 4.0+90°+90°+90°

	Name	Country
1b	Protractor	1.860.942.000

Position the water pump rigid inlet pipe.Tighten the nuts and bolts securing the rigid pipe to the cylinder head to torque.

	Fastening	Component	Ø	Value(daNm)
-	Nut	COOLANT PUMP RIGID INLET PIPE	M8	2.5

	Fastening	Component	Ø	Value(daNm)
-	Bolt	COOLANT PUMP RIGID INLET PIPE	M6	0.9

    Op. 1072C10 EXHAUST MANIFOLD - R + R AND REPLACE SEAL    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+RPosition the thermostat in the special housing in the cylinder head.Tighten the bolts fixing the thermostat to torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	THERMOSTAT CONTAINER	M8	2.5

Connect the electrical connection to the engine coolant temperature sensor.

	Name	Connector
-	Engine temperature sender unit	K36

Connect the fuel supply pipe to the fuel manifold.Connect the anti-evaporation system pipe to the rapid attachment.Tighten the fixing bolt and connect the earth lead to the engine.

	Name	Connector
-	Earth on engine	C40

Connect the electrical connections disconnected previously.

	Name	Connector
-	Lambda sensor downstream of post-catalyzer	K17

	Name	Connector
-	Body computer	M1B

	Name	Connector
-	Engine coupling/ i.e.	D24

	Name	Connector
-	Detonation sensor	K50

	Name	Connector
-	Timing sensor	K47

Position the accelerator cable.Connect the accelerator cable to the butterfly opening device and to the mounting bracket lcoking the adjustment nut.Raise the car.Fit the reinforcement bracket for the modular inlet manifold and tighten the fixing bolts.Connect the electrical connection for the rpm sensor.

	Name	Connector
-	RPM sensor	K46

    Op. 1032B14 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT VERSIONS WITH AIR CONDITIONER    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.Lower the ramp.    Op. 1016A20 SINGLE TAPPET COVER -R.R AND REPLACE GASKET    Op. 5510C14 IGNITION COIL/S - R+R    Op. 1088B10 ENGINE COOLANT SUPPLY RESERVOIR - R.R.Raise the lift.    7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    4450B10 Front WHEEL (one) - R.R.    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R    1048A32 sleeve from air cleaner to intake manifold - r + r    1048A28 vacuum air circuit resonator pipe - r+rConnect the positive battery terminal.    Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.    1016A40 ignition coil cover on cylinder head- r+r    Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND CHANGE, IF NECESSARYRemove the vehicle from the lift.